Organic EL Display Panel Light-Shielding Structure for High Resolution

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Solution Overview

Problem

As the resolution of display panels increases, the area of each pixel decreases, leading to a reduction in the aperture ratio of the shielding layer, which decreases light emission efficiency and increases glare from external light due to reflective electrodes.

Innovation Solution

An organic EL display panel design featuring a matrix arrangement of pixels with light-reflective pixel electrode layers, column and row banks, light-emitting layers, and light-transmissive opposing electrode layers, along with column and row light-shielding layers that overlap the edge portions of the pixel electrode layers to prevent light leakage and external glare.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the shielding layer width is increased to prevent light leakage to adjacent pixels, then color mixing prevention is improved, but aperture ratio decreases and light emission efficiency reduces

Engineering Contradiction:
Improvecolor mixing preventionVSAvoidlight emission efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent applies different shielding strategies to different regions: a first light-shielding layer is provided at the pixel electrode edge portions where light leakage occurs, while the central light-emitting region maintains high aperture ratio. This localized shielding approach prevents color mixing at boundaries without significantly reducing the overall light emission area.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The shielding structure is segmented into multiple parts: a first light-shielding layer at the pixel electrode edges, a second light-shielding layer at the bank regions, and a third light-shielding layer at the color filter boundaries. This segmentation allows each shielding component to address specific light leakage paths while minimizing impact on the overall aperture ratio.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the shielding layer width is increased to prevent light leakage to adjacent pixels, then light leakage prevention is improved, but light emission area per pixel reduces

Engineering Contradiction:
Improvelight leakage preventionVSAvoidlight emission area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent provides light-shielding layers specifically at the edge portions of pixel electrodes where light leakage to adjacent pixels occurs, rather than uniformly across the entire pixel structure. This localized approach prevents light leakage at critical boundaries while maintaining large light emission area in the central regions.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent extends light-shielding layers in the vertical dimension by providing multiple shielding layers at different heights and positions (first light-shielding layer at pixel electrode edges, second at banks, third at color filter boundaries), creating a three-dimensional shielding structure that blocks light leakage paths without horizontally encroaching on the light emission area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Productivity

If the shielding layer is reduced to increase aperture ratio, then light emission efficiency is improved, but glare from external light increases

Engineering Contradiction:
Improvelight emission efficiencyVSAvoidglare from external light
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent provides light-shielding layers specifically at the edge portions of pixel electrodes where external light reflection and glare occur, while the central light-emitting regions maintain high aperture ratio and efficient light emission. This localized shielding approach addresses glare at boundaries without compromising overall light emission efficiency.

Inventive Principle:
Principle #3Local quality

4Measurement precision

If resolution is increased, then display quality is improved, but element area per pixel decreases

Engineering Contradiction:
Improvedisplay resolutionVSAvoidelement area
Core Design Contradiction:
Measurement precisionVSArea of stationary object

Solution Approach 1:

The patent implements a high-resolution display structure where light-shielding layers are concentrated at the narrow edge portions of miniaturized pixel electrodes, allowing the central light-emitting regions to maintain adequate size for efficient light emission even as overall pixel area decreases with increased resolution.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses vertical stacking of multiple light-shielding layers at different positions to provide comprehensive light leakage prevention in high-resolution pixels, where horizontal space is limited. This three-dimensional shielding approach effectively blocks light paths without requiring proportional increases in horizontal shielding width that would further reduce the already-small light emission area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances light emission efficiency by optimizing the light-shielding structure and reduces glare from external light, maintaining high display contrast and color purity.

Implementation Method 1

pixel electrode layers including a light-reflective material

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

column light-shielding layers disposed higher than the pixel electrode layers, extending in the column direction, arranged side-by-side in the row direction, and overlapping the row-direction edge portions of the pixel electrode layers

Methodology Applied
Scientific EffectLight blocking: Absorption (EM radiation)

Implementation Method 3

a light-emitting layer that includes an organic light-emitting material... When driven, a voltage is applied between the pair of electrodes, holes are injected to the light-emitting layer from the anode, electrons are injected to the light-emitting layer from the cathode, and the holes and the electrons recombine to emit light

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS10707283B2Organic EL element, organic EL display panel using same, and organic EL display panel manufacturing method
Publication Date: 2020.07.07 MAGNOLIA BLUE CORP
  • US10707283B2 patent drawing
  • US10707283B2 patent drawing
  • US10707283B2 patent drawing

AI summary

An organic EL display panel in which pixels are arranged in a matrix, including: light-emitting layers disposed above pixel electrode layers in intervals between adjacent ones of column banks; an opposing electrode layer disposed above the light-emitting layers, the opposing electrode layer including a light-transmissive material; column light-shielding layers disposed higher than the pixel electrode layers, extending in the column direction, arranged side-by-side in the row direction, and overlapping row-direction edge portions of the pixel electrode layers in plan view of a substrate; and row light-shielding layers disposed higher than the pixel electrode layers, extending in the row direction, arranged side-by-side in the column direction, overlapping column-direction edge portions of the pixel electrode layers and partially overlapping contact regions in plan view of the substrate.