Organic EL Layer Stack With Segmented Hole Transport

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing light-emitting elements face challenges with hole injection difficulties due to mismatched energy levels between organic acceptors and hole-transport layers, leading to reduced efficiency, lifetime, and increased power consumption.

Innovation Solution

A novel light-emitting element structure with multiple hole-transport layers and electron-transport layers, where the HOMO levels are carefully aligned to facilitate smooth carrier injection, using specific materials with heteroaromatic ring skeletons and organic acceptors to enhance hole injection and reduce barriers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a substance with a shallow HOMO level is used as the organic compound in the hole-transport layer to reduce the difference between HOMO levels, then hole injection from the hole-transport layer into the host material becomes difficult

Engineering Contradiction:
Improvehole injection capabilityVSAvoidenergy level alignment complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The hole-transport function is divided into multiple layers with different HOMO levels. The first hole-transport layer has a HOMO level closer to the organic acceptor for effective hole injection, while the second hole-transport layer has a HOMO level closer to the host material for efficient hole transport into the light-emitting layer. This segmentation resolves the contradiction by assigning different energy level characteristics to different functional zones.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the hole-transport structure are given different energy level properties. The first hole-transport layer is designed with specific HOMO level characteristics optimized for interface with the organic acceptor, while the second hole-transport layer is designed with HOMO level characteristics optimized for interface with the host material. This local differentiation of energy levels allows each layer to perform its specific function optimally.

Inventive Principle:
Principle #3Local quality

2Reliability

If the LUMO level of the organic acceptor is distanced from the HOMO level of the organic compound in the hole-transport layer, then hole injection into the EL layer is difficult

Engineering Contradiction:
Improvecarrier injection efficiencyVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The first hole-transport layer acts as an intermediary between the organic acceptor and the host material. Its HOMO level is positioned to bridge the energy gap between the organic acceptor's LUMO level and the host material's HOMO level, facilitating smooth hole transfer. This intermediary layer with appropriately positioned energy levels enables efficient hole injection while maintaining low power consumption.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If the organic acceptor has low hole-injection capability, then lifetime decreases or roll-off occurs at high luminance

Engineering Contradiction:
ImprovelifetimeVSAvoidmaterial selection constraints
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The hole-transport function is segmented into two layers with distinct material properties. The first hole-transport layer uses materials optimized for hole injection from the organic acceptor, while the second hole-transport layer uses materials optimized for hole transport to the host material. This segmentation allows selection of materials that maximize lifetime and prevent roll-off without overly constraining manufacturing options.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in a light-emitting element with improved efficiency, longer lifetime, and lower power consumption, achieving better emission properties and reliability.

Implementation Method 1

The organic acceptor can be easily deposited by evaporation and thus is suitable for mass production and has become widely used. However, the injection of holes into an EL layer is difficult when the LUMO level of the organic acceptor is distanced from the HOMO level of an organic compound included in a hole-transport layer.

Methodology Applied
Scientific EffectElectron transfer: Redox Reactions

Implementation Method 2

Light-emitting elements (organic EL elements) including organic compounds and utilizing electroluminescence (EL) have been put to more practical use. Carriers are injected by application of voltage to the element, and light emission can be obtained from the light-emitting material by using the recombination energy of the carriers.

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS12588408B2Light-emitting element, light-emitting device, electronic device, and lighting device
Publication Date: 2026.03.24 SEMICON ENERGY LAB CO LTD
  • US12588408B2 patent drawing
  • US12588408B2 patent drawing
  • US12588408B2 patent drawing

AI summary

A novel light-emitting element is provided. A light-emitting element with a long lifetime is provided. A light-emitting element with high emission efficiency is provided. In the light-emitting element, an EL layer includes a hole-injection layer, a first hole-transport layer, a second hole-transport layer, a third hole-transport layer, a light-emitting layer, a first electron-transport layer, and a second electron-transport layer in this order; the hole-injection layer includes an organic acceptor; the LUMO level of the host material is higher than that of the first electron-transport layer; the LUMO level of the second electron-transport layer is higher than that of the first electron-transport layer; the host material is a substance including a condensed aromatic ring skeleton; and the first and second electron-transport layers each include a substance having a heteroaromatic ring skeleton.