Organic Redox Flow Battery Electrolytes Beyond Solubility Limits

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Solution Overview

Problem

Redox flow batteries face limitations in energy density due to solubility constraints of redox species and reliance on scarce metal-based raw materials, which restrict their suitability for high-energy applications and increase production costs.

Innovation Solution

Development of metal-free, multi-component, low-transition temperature materials comprising a redox-active phase and an ionically conducting organic salt, allowing for higher mole fractions of redox-active components and enabling solvent-free operation with enhanced energy density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If metal-based redox species are used in redox flow batteries, then electrochemical energy storage is achieved, but energy density is limited due to solubility constraints and reliance on scarce raw materials

Engineering Contradiction:
Improveenergy densityVSAvoidraw material availability
Core Design Contradiction:
Quantity of substanceVSAdaptability or versatility

Solution Approach 1:

The patent changes the chemical composition parameters from metal-based redox species to organic redox-active compounds. This parameter change enables higher concentration of redox-active species in the electrolyte, achieving energy densities greater than 100 Wh/L while using abundant organic materials instead of scarce metals like vanadium, lithium, or cobalt

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite electrolyte formulations combining redox-active organic compounds with supporting electrolytes and solvents. This composite approach enables optimization of both energy density and material availability, creating a new class of organic redox flow batteries that overcome the limitations of single-component metal-based systems

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If the concentration of redox-active phase is increased to improve energy density, then energy storage capacity increases, but solubility limitations are encountered

Engineering Contradiction:
Improveenergy densityVSAvoidsolubility
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent changes the chemical nature of the redox-active species from metal-based to organic compounds with tailored molecular structures. This enables higher solubility and stability at elevated concentrations, allowing energy densities exceeding 100 Wh/L without precipitation or degradation issues that plague metal-based systems

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent designs organic redox-active compounds with specific molecular characteristics (functional groups, aromatic cores, substituents) that enhance local solubility and intermolecular interactions. This local optimization of molecular structure enables high concentration stability while maintaining high energy density

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of these materials in redox flow batteries achieves energy densities greater than 100 Wh/L and reduces reliance on mined materials, addressing solubility and cost challenges while maintaining stability across a wide temperature range.

Implementation Method 1

During the discharge cycle of the redox flow battery, a first redox species may be oxidized in the negative half-cell which generates one or more electrons

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Implementation Method 2

Ions are exchanged across the ion permeable membrane such that the two half-cells maintain charge neutrality

Methodology Applied
Scientific EffectIon migration: Ion Repulsion/Attraction

Implementation Method 3

melting the mixture to form the low-transition temperature material, wherein the low-transition temperature material has a melting point of less than 100° C.

Methodology Applied
Scientific EffectMelting: Melting

Data Source

PatentUS11936081B2Redox active liquid electrolytes for organic redox flow battery
Publication Date: 2024.03.19 EXXONMOBIL TECHNOLOGY & ENGINEERING CO
  • US11936081B2 patent drawing
  • US11936081B2 patent drawing
  • US11936081B2 patent drawing

AI summary

A redox flow battery may include: a positive half-cell comprising a catholyte; a negative half-cell comprising an anolyte; and an ion permeable membrane, wherein the ion permeable membrane separates the catholyte and the anolyte, and wherein the catholyte, the anolyte, or both comprise a low-transition temperature material comprising: a redox-active phase; and an ionically conducting organic salt.