Organic Hydride Production Using Current-Based Catholyte Control

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Solution Overview

Problem

Conventional organic hydride producing systems face a decrease in Faraday efficiency when the production speed is increased.

Innovation Solution

An organic hydride producing system with a cathode chamber and a catholyte supply device that can supply catholytes of varying concentrations, controlled by a control device to match the current magnitude in the electrolytic bath, ensuring optimal substance concentration for hydrogenation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the production speed of organic hydride is increased, then productivity is improved, but Faraday efficiency decreases

Engineering Contradiction:
Improveproduction speed of organic hydrideVSAvoidFaraday efficiency
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent applies dynamics by making the catholyte concentration adjustable and variable during operation. The system transitions from a static concentration setup to a dynamic one where the concentration can be changed based on operating conditions, specifically current density. This allows the system to adapt to different production speeds while maintaining optimal Faraday efficiency at each operating point.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent directly applies parameter changes by varying the concentration of the substance to be hydrogenated in the catholyte based on the current density. When current density increases (higher production speed), the system increases the substance concentration to maintain adequate reaction kinetics and prevent side reactions, thereby preserving Faraday efficiency across different productivity levels.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If the concentration of substance to be hydrogenated is increased, then productivity is improved, but side reactions increase causing Faraday efficiency to decrease

Engineering Contradiction:
Improveproduction speed of organic hydrideVSAvoidside reactions
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent implements feedback control where the system monitors current density and uses this information to adjust the catholyte concentration accordingly. The control device receives signals about the operating conditions and automatically adjusts the substance concentration to maintain optimal values, preventing both insufficient reaction (at low concentrations) and excessive side reactions (at high concentrations).

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adjusts the substance concentration in the catholyte based on real-time operating conditions. Rather than using a fixed high concentration that always risks side reactions, the concentration is optimized for each operating point, allowing high productivity when needed while minimizing side reactions through appropriate concentration selection.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances organic hydride production speed while maintaining Faraday efficiency by adjusting catholyte concentration based on current density, reducing facility costs and side reactions.

Implementation Method 1

a cathode electrode for hydrogenating a substance to be hydrogenated in a catholyte with a proton to generate an organic hydride

Methodology Applied
Scientific EffectHydrogenation: Hydrogenation

Implementation Method 2

an electrolytic bath having a cathode chamber for accommodating a cathode electrode for hydrogenating a substance to be hydrogenated in a catholyte with a proton

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Data Source

PatentUS20250305170A1Organic hydride producing system, control device for organic hydride producing system, and control method for organic hydride producing system
Publication Date: 2025.10.02 ENEOS CORP
  • US20250305170A1 patent drawing
  • US20250305170A1 patent drawing
  • US20250305170A1 patent drawing

AI summary

A control device of an organic compound producing system including an electrolytic bath and a catholyte supply device, wherein the electrolytic bath has a cathode chamber for accommodating a cathode electrode for reducing a raw material of an organic compound in a catholyte by electrolysis to generate the organic compound, wherein the catholyte supply device is capable of supplying any catholyte selected from a plurality of the catholytes having different concentrations of the raw material to the cathode chamber, and wherein the control device determines a specific concentration of the raw material according to a magnitude of a current flowing in the electrolytic bath and controls the catholyte supply device so as to supply to the cathode chamber the catholyte having the specific concentration of the raw material as determined.