Organic Hydride Cell Membrane Layout for High Current Density

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Solution Overview

Problem

Increasing the current density in organic hydride production leads to an increase in cell voltage, which can decrease Faradaic efficiency, especially when using electrolyte membranes with high water content and low resistance.

Innovation Solution

Employing an electrolyte membrane with an equivalent weight (EW) of less than 980 and incorporating a low water content layer between the electrolyte membrane and the cathode electrode, along with a high-water content layer between the electrolyte membrane and the anode electrode, to manage water content and ion transfer resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the current density is increased to improve production efficiency, then the production efficiency of organic hydride is improved, but the cell voltage increases which decreases Faradaic efficiency

Engineering Contradiction:
Improveproduction efficiency of organic hydrideVSAvoidFaradaic efficiency
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The invention changes the water content parameter of the electrolyte membrane by selecting membranes with equivalent weights of 950-1100 (corresponding to 11-20% water content) and operates at controlled temperatures (60-100°C) to optimize the balance between ion conductivity and Faradaic efficiency, enabling high current density operation without excessive voltage increase

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates different local conditions in the electrolyte membrane by controlling water content distribution through equivalent weight selection, where the membrane structure provides different properties in different regions to simultaneously achieve low resistance for high current density and appropriate water management for maintaining Faradaic efficiency

Inventive Principle:
Principle #3Local quality

2Loss of energy

If an electrolyte membrane with high water content and low resistance is used to suppress cell voltage increase, then the cell voltage increase is suppressed, but the Faradaic efficiency decreases

Engineering Contradiction:
Improvecell voltageVSAvoidFaradaic efficiency
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The invention optimizes the equivalent weight parameter within the range of 950-1100, which corresponds to water content of 11-20%, to achieve the optimal balance between membrane resistance and Faradaic efficiency. This parameter optimization allows the system to operate at high current densities while maintaining acceptable voltage levels and efficiency

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention utilizes dynamic control of operating conditions, particularly temperature (60-100°C) and current density, to dynamically balance the trade-off between membrane resistance and Faradaic efficiency. The system can adjust operating parameters to maintain optimal performance under varying conditions

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration suppresses the increase in cell voltage while maintaining Faradaic efficiency, allowing for higher current density and improved production efficiency, reducing apparatus size and cost.

Implementation Method 1

an electrolyte membrane that has an equivalent weight (EW) of less than 980 and is arranged between the anode electrode and the cathode electrode so as to transfer the protons from the anode electrode side to the cathode electrode side

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 2

an anode electrode that generates protons by oxidizing water

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 3

an anode electrode that generates protons by oxidizing water

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Implementation Method 4

a cathode electrode that generates an organic hydride by hydrogenating a substance to be hydrogenated with the protons

Methodology Applied
Scientific EffectHydrogenation: Hydrogenation

Data Source

PatentUS20260035807A1Apparatus for producing organic hydride
Publication Date: 2026.02.05 ENEOS CORP
  • US20260035807A1 patent drawing
  • US20260035807A1 patent drawing
  • US20260035807A1 patent drawing

AI summary

An apparatus for producing an organic hydride includes: an anode electrode that generates protons by oxidizing water; a cathode electrode that generates an organic hydride by hydrogenating a substance to be hydrogenated with the protons; an electrolyte membrane that has an EW of less than 980 and is arranged between the anode electrode and the cathode electrode so as to transfer the protons from the anode electrode side to the cathode electrode side; and a low water content layer that is arranged between the electrolyte membrane and the cathode electrode and that has a lower water content than that of the electrolyte membrane.