Organic Image Sensor Carrier Blocking Layer Design

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Solution Overview

Problem

In organic image sensors, increasing the thickness of the first carrier blocking layer to reduce capacity leads to a significant reduction in external quantum efficiency and an increase in dark current, making existing materials unsuitable for practical applications.

Innovation Solution

The use of a carrier blocking layer formed from specific materials with structural formulas (1), (2), or (3), having a thickness of 5×10−9 to 1.5×10−7 m, which minimizes light absorption and maintains high external quantum efficiency while suppressing dark current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the thickness of the first carrier blocking layer is increased to reduce electric capacity, then the electric capacity is reduced, but the external quantum efficiency is significantly reduced and dark current increases

Engineering Contradiction:
Improveelectric capacityVSAvoidexternal quantum efficiency
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies parameter changes by selecting specific organic compound structures (formulas 1-3) with optimized molecular weights and light absorption characteristics, and by precisely controlling the thickness parameter within 5-150 nm range, achieving both low capacity and high quantum efficiency

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite material approach by combining the carrier blocking layer material with specific organic photoelectric conversion layer materials, creating a multi-layer structure where each layer is optimized for its specific function while working together to achieve overall performance

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If the thickness of the first carrier blocking layer is increased to reduce capacity, then the electric capacity is reduced, but the dark current increases

Engineering Contradiction:
Improveelectric capacityVSAvoiddark current
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent changes the material parameters by selecting organic compounds with specific molecular structures (formulas 1-3) that have appropriate HOMO/LUMO energy levels and low light absorption in the visible range, combined with precise thickness control, to simultaneously reduce capacity and suppress dark current

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If a conventional color filter is used, then the spectral sensitivity is improved, but approximately 40% of transmitted light is lost due to absorption

Engineering Contradiction:
Improvespectral sensitivityVSAvoidlight loss
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

The patent extracts the color filtering function from the traditional separate color filter layer and integrates it into the organic photoelectric conversion layer itself, which inherently exhibits wavelength-dependent photoelectric conversion efficiency, thereby eliminating the need for a dedicated color filter that would absorb and waste light

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent merges the color filtering function with the photoelectric conversion function into a single integrated layer, where the organic photoelectric conversion layer simultaneously performs both wavelength selection and charge generation, eliminating the separate color filter component

Inventive Principle:
Principle #5Merging (Combining)

4Area of moving object

If the pixel size is miniaturized to improve recording density, then the recording density is improved, but light leakage from adjacent pixels increases and incident angle is restricted

Engineering Contradiction:
Improvepixel sizeVSAvoidlight leakage
Core Design Contradiction:
Area of moving objectVSReliability

Solution Approach 1:

The patent employs thin film technology by using organic photoelectric conversion layers with thickness of 5-200 nm, which are sufficiently thin to allow light to reach the photoelectric conversion layer without being blocked by thick inactive layers, thereby reducing light leakage and relaxing incident angle restrictions in miniaturized pixels

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration achieves both good external quantum efficiency and spectral characteristics, reduces electric capacity, and improves dark current vs. voltage characteristics, resulting in high-quality imaging with reduced residual images.

Implementation Method 1

photoelectric conversion by organic semiconductor materials

Methodology Applied
Scientific EffectPhotoelectric conversion: Photoelectric Effect

Implementation Method 2

carrier blocking layer

Methodology Applied
Scientific EffectCharge carrier blocking:

Data Source

PatentUS10566548B2Image sensor, stacked imaging device and imaging module
Publication Date: 2020.02.18 SONY GROUP CORP
  • US10566548B2 patent drawing
  • US10566548B2 patent drawing
  • US10566548B2 patent drawing

AI summary

An image sensor includes at least a first electrode, a second electrode, an organic photoelectric conversion layer, and a carrier blocking layer. The carrier blocking layer is formed of a material having the following structural formula (1), and has a thickness of from 5×10−9 to 1.5×10−7 m: