Organic Insulating Layer Groove for Moisture Protection

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Solution Overview

Problem

Current liquid crystal display devices face challenges in maintaining the reliability of organic insulating layers, particularly in preventing moisture ingress and conductive line corrosion, which can lead to film removal and reduced display performance.

Innovation Solution

The implementation of an organic insulating layer with a circular groove portion surrounding the display area, where the groove portion includes intersecting sidewalls formed by the organic insulating layer, effectively preventing moisture from entering the inner display area and protecting conductive lines by using an inorganic insulating layer to cover the outer organic insulating layer, thereby enhancing the structural integrity and reliability of the display device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If an organic insulating layer is used in the display device, then ease of manufacture is improved, but reliability deteriorates due to moisture ingress and conductive line corrosion

Engineering Contradiction:
Improveease of manufactureVSAvoidreliability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent implements a nested protective structure where an inorganic insulating layer is formed over the organic insulating layer in the second area (non-display area). This creates a multi-layer protection system where the inorganic layer acts as an outer shell protecting the organic layer from moisture ingress, while the organic layer provides the base insulation. The groove portion in the organic insulating layer further nestedly contains the conductive lines, creating a protected cavity structure.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent employs a composite insulating layer structure combining organic and inorganic materials. The organic insulating layer provides manufacturing advantages and basic insulation, while the inorganic insulating layer adds moisture barrier properties. This composite approach leverages the complementary strengths of both material types to achieve both ease of manufacture and high reliability.

Inventive Principle:
Principle #40Composite materials

2Device complexity

If the organic insulating layer is formed over the entire substrate including the second area, then manufacturing simplicity is improved, but moisture protection deteriorates in the exposed second area

Engineering Contradiction:
Improvedevice complexityVSAvoidmoisture ingress
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The patent applies different protective qualities to different areas of the substrate. In the first area (display area), only the organic insulating layer is formed, while in the second area (non-display area), an additional inorganic insulating layer is formed over the organic layer. This local differentiation provides enhanced moisture protection specifically where needed in the second area without adding unnecessary complexity to the first area.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent segments the protective layer structure into two distinct regions: the first area with a single organic insulating layer and the second area with a stacked organic-inorganic insulating layer structure. This segmentation allows tailored protection strategies for different functional areas, addressing moisture ingress risks in the second area while maintaining manufacturing simplicity in the first area.

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If conductive lines are exposed in the second area for terminal connection, then ease of operation is improved, but susceptibility to corrosion increases

Engineering Contradiction:
Improveease of operationVSAvoidcorrosion resistance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent applies preliminary protective action by forming the inorganic insulating layer over the organic insulating layer in the second area before the conductive lines are fully exposed or used. This pre-established protective barrier prevents moisture from reaching the conductive lines during subsequent handling and operation, countacting corrosion risks before they can manifest.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The inorganic insulating layer acts as an intermediary protective barrier between the conductive lines and the external environment. It mediates the interaction by providing a moisture-resistant interface that allows electrical connection functionality while preventing harmful moisture contact with the conductive lines.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11221526B2Display device and substrate comprising organic insulating layer
Publication Date: 2022.01.11 MAGNOLIA WHITE CORP
  • US11221526B2 patent drawing
  • US11221526B2 patent drawing
  • US11221526B2 patent drawing

AI summary

According to one embodiment, a display device includes a first substrate and a second substrate. The first substrate includes a first area including a display area, a second area adjacent to the first area, and an organic insulating layer formed over the first area and the second area. The second substrate includes a substrate end located in a border between the first area and the second area, and overlaps the first area. The organic insulating layer includes a first groove portion surrounding the display area and formed in a circular shape along an outline of the first substrate. The first groove portion includes a first sidewall and a second sidewall. The first and second sidewalls intersect the substrate end in a plan view.