Organic Luminous Layer Stack for Large-Area Transmissive Lighting

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Solution Overview

Problem

Semiconductor-based light-emitting diodes are expensive, particularly for large-area applications, and are not flexible or transmissive to visible light, limiting their use in cost-effective and versatile lighting solutions.

Innovation Solution

An organic luminous means comprising a substrate with electrodes and an organic layer stack that emits light, where the electrodes and substrate are designed to be transmissive to visible light, allowing for flexible and cost-effective production, enabling applications such as illumination, information representation, and decorative uses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If semiconductor-based light-emitting diodes are used for large-area illumination, then illumination area is increased, but cost increases significantly

Engineering Contradiction:
Improveillumination areaVSAvoidcost
Core Design Contradiction:
Area of stationary objectVSEase of manufacture

Solution Approach 1:

The patent replaces expensive semiconductor-based LEDs with organic light-emitting components that can be manufactured more cost-effectively using solution-based processes. The organic layers are deposited on flexible substrates using techniques like spin-coating or printing, enabling large-area production at lower costs compared to semiconductor fabrication processes.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The invention changes the material parameters from inorganic semiconductor materials to organic materials, which allows for different fabrication methods (solution processing vs. vacuum deposition). This parameter change enables cost-effective large-area manufacturing while maintaining light-emitting functionality.

Inventive Principle:
Principle #35Parameter changes

2Illumination intensity

If semiconductor-based light-emitting diodes are used, then light emission is achieved, but flexibility and transmissivity to visible light are lost

Engineering Contradiction:
Improvelight emissionVSAvoidflexibility and transmissivity
Core Design Contradiction:
Illumination intensityVSAdaptability or versatility

Solution Approach 1:

The patent employs flexible substrates (such as plastic films or thin glass) instead of rigid semiconductor wafers. The organic light-emitting layers are deposited as thin films on these flexible substrates, enabling the device to be bent or conform to curved surfaces while maintaining light emission capabilities.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The invention uses composite structures combining organic light-emitting materials with transparent or translucent substrates and electrode materials. This composite approach allows the device to simultaneously achieve light emission, flexibility, and visible light transmissivity, which semiconductor-based LEDs cannot provide.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The organic luminous means provides a cost-effective, flexible, and transmissive lighting solution suitable for various applications, including public spaces, furniture, and vehicles, offering variable color impressions and efficient illumination.

Implementation Method 1

an organic layer stack within an active region of the substrate between the first and the second electrode, wherein the organic layer stack comprises at least one organic layer which is suitable for generating light

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS8328375B2Organic lighting device and lighting equipment
Publication Date: 2012.12.11 DOLYA HOLDCO 5 LTD
  • US8328375B2 patent drawing
  • US8328375B2 patent drawing
  • US8328375B2 patent drawing

AI summary

An organic luminous means and an illumination device comprising such a luminous means are described. An optical display apparatus, emergency lighting, motor vehicle interior lighting, an item of furniture, a construction material, a glazing and a display comprising such a luminous means and, respectively, comprising an illumination device having such a luminous means are also described.