Organic Light-Emitting Device Layer Structure for Efficiency and Lifetime

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Solution Overview

Problem

Current light-emitting devices, particularly organic electroluminescence (EL) devices, face limitations in achieving high emission efficiency, long lifetime, low driving voltage, and low power consumption while maintaining reliability.

Innovation Solution

The implementation of a light-emitting device structure with specific organic compound layers, including a first layer with a substance having a HOMO level between -5.8 eV and -5.4 eV, a second layer with an electron-acceptor property, and a third layer with a structure featuring carbazole rings bonded to a naphthalene ring, optimized for hole-transport and electron-transport properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional organic EL device structures are used, then basic light emission is achieved, but emission efficiency and device lifetime are insufficient

Engineering Contradiction:
Improvedevice lifetimeVSAvoidemission efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The device is divided into multiple functional layers with specific materials: hole injection layer (HIL), hole transport layer (HTL), light-emitting layer (LEL), electron transport layer (ETL), and electron injection layer (EIL). Each layer is optimized independently to improve both lifetime and emission efficiency without compromising the other.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses composite material structures in each layer, combining materials with complementary properties. For example, the HIL combines materials with appropriate HOMO levels, and the ETL uses materials with suitable LUMO levels to achieve balanced electron transport and device stability, resolving the contradiction between efficiency and lifetime.

Inventive Principle:
Principle #40Composite materials

2Productivity

If higher emission efficiency is pursued, then device performance improves, but driving voltage increases leading to higher power consumption

Engineering Contradiction:
Improveemission efficiencyVSAvoidpower consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent optimizes key parameters including HOMO levels in the HIL, LUMO levels in the ETL, and carrier mobility in transport layers. By carefully selecting materials with appropriate energy levels and transport properties, the device achieves high emission efficiency while maintaining low driving voltage, thus reducing power consumption.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If device structure is simplified, then manufacturing is easier, but emission efficiency and reliability deteriorate

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoiddevice reliability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The device is segmented into five distinct layers (HIL, HTL, LEL, ETL, EIL), each with specific material requirements. This segmentation allows for systematic manufacturing processes and quality control, achieving high reliability while maintaining manufacturing feasibility through standardized layer fabrication.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances emission efficiency, extends device lifetime, reduces driving voltage, and achieves low power consumption while ensuring high reliability of the light-emitting apparatus and electronic devices.

Implementation Method 1

Light-emitting devices (organic EL devices) that use organic compounds and utilize electroluminescence (EL) have been put into practical use. Carriers are injected by application of voltage to this device, and recombination energy of the carriers is used, whereby light emission can be obtained from the light-emitting material.

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS20240357846A1Light-Emitting Device, Light-Emitting Apparatus, Electronic Device, and Lighting Device
Publication Date: 2024.10.24 SEMICON ENERGY LAB CO LTD
  • US20240357846A1 patent drawing
  • US20240357846A1 patent drawing
  • US20240357846A1 patent drawing

AI summary

A novel light-emitting device is provided. Alternatively, a light-emitting device with favorable emission efficiency is provided. Alternatively, a light-emitting device with a favorable lifetime is provided. Alternatively, a light-emitting device with a low driving voltage is provided. Provided is a light-emitting device including an anode, a cathode, and a layer including an organic compound that is positioned between the anode and the cathode, in which the layer including the organic compound includes a first layer, a second layer, and a light-emitting layer in this order from the anode side, the first layer includes a first substance and a second substance, the second layer includes a third substance, the first substance is an organic compound a HOMO level of which is higher than or equal to −5.8 eV and lower than or equal to −5.4 eV, the second substance is a substance that has an electron-acceptor property with respect to the first substance, and the third substance is an organic compound having a structure in which at least two substituents comprising carbazole rings are bonded to a naphthalene ring.