Organic-Metal Complex for Solution-Processed OLED Thermal Stability

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional organic light emitting devices (OLEDs) face challenges in achieving desired thermal stability and color purity, particularly when using solution-coated materials, which can lead to crystallization and scattering of visible rays, resulting in white turbidity and pinholes, affecting the device's performance.

Innovation Solution

An OLED structure incorporating a substrate, first and second electrodes, and an organic layer with a first layer containing an organic-metal complex represented by a specific formula, which includes a heteroaromatic ring system and an alkali metal ligand, enhancing the interaction between metal and nitrogen atoms to improve thermal stability and prevent performance degradation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If solution coating method is used to manufacture OLED, then manufacturing cost is reduced and resolution is improved, but thermal stability deteriorates and color purity deteriorates

Engineering Contradiction:
Improvemanufacturing costVSAvoidthermal stability
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The patent introduces a novel organic compound with specific molecular weight range (1,000 to 10,000) and structural characteristics that change the thermal properties of solution-coated materials. This parameter change in molecular structure enables solution-coated materials to achieve thermal stability comparable to vacuum depositable materials while maintaining the manufacturing advantages of solution processing.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent develops composite material characteristics by combining the benefits of solution processability with enhanced thermal stability through the specific organic compound structure. The compound acts as a composite-like material that integrates the advantages of both solution-coated and vacuum-depositable materials, achieving both ease of manufacture and thermal stability.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If solution coated materials are used in OLED, then manufacturing cost is reduced, but color purity deteriorates

Engineering Contradiction:
Improvemanufacturing costVSAvoidcolor purity
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The patent changes the molecular parameters of the organic compound, specifically controlling molecular weight and structural configuration, to improve color purity in solution-coated OLEDs. The specific structural features of the compound prevent crystallization and maintain uniform film formation, thereby achieving high color purity while using cost-effective solution processing methods.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If solution coated materials are used in OLED, then manufacturing cost is reduced, but device reliability deteriorates due to crystallization and pin holes

Engineering Contradiction:
Improvemanufacturing costVSAvoiddevice reliability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent modifies the physical and chemical parameters of the organic compound, particularly molecular weight and structural rigidity, to prevent crystallization during device operation. This parameter optimization ensures uniform film formation without pin holes or large crystalline structures, thereby improving device reliability while maintaining the cost advantages of solution processing.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed OLED structure maintains improved thermal stability and color purity, preventing increases in driving voltage, brightness reduction, and extending the device's lifetime by strengthening the coordinate covalent bond between the metal and nitrogen atoms in the organic layer.

Implementation Method 1

strengthening the coordinate covalent bond between the metal and nitrogen atoms in the organic layer

Methodology Applied
Scientific EffectCoordinate covalent bond: Chemical Bonding

Data Source

PatentUS8703301B2Organic light emitting device comprising layer comprising organic-metal complex and method of preparing the same
Publication Date: 2014.04.22 SAMSUNG DISPLAY CO LTD
  • US8703301B2 patent drawing
  • US8703301B2 patent drawing
  • US8703301B2 patent drawing

AI summary

Provided are an organic light emitting device including a substrate; a first electrode; a second electrode; and an organic layer interposed between the first electrode and the second electrode, wherein the organic layer includes a first layer including an organic-metal complex represented by Formula 1 below, and a method of preparing the same:wherein Formula 1 is described in the description of the invention.