Organic Molecule Vertical Alignment via Thermal Confinement

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Solution Overview

Problem

Current methods for fabricating ordered structures over large areas are complex and time-consuming, limiting their commercial applications, and existing technologies face challenges in achieving vertical alignment of organic supramolecular cylindrical structures for practical uses such as optoelectronic materials and nanopatterning templates.

Innovation Solution

The method involves spatially confining organic molecules between a bottom and top substrate and heating them above the isotropic transition temperature to achieve vertical alignment, allowing for the formation of columnar or lamellar structures over large areas.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If block copolymers are used for self-assembly to form nanostructures, then stable structures with small size can be obtained, but the reorientation process is slow and fabrication over large areas is complex and time-consuming

Engineering Contradiction:
Improvenanostructure formation precisionVSAvoidfabrication speed
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent changes the molecular parameters by selecting supramolecules with specific properties (hydrogen bonding capability, tapered shape) that enable faster reorientation and self-assembly compared to block copolymers, thus improving fabrication speed while maintaining nanostructure precision

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite supramolecular structures combining hydrogen bonding units and tapered molecular designs, creating materials that exhibit both stable nanostructure formation and rapid reorientation capabilities, resolving the contradiction between precision and speed

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If conventional self-assembly methods are used to form cylindrical structures, then stable nanostructures can be obtained, but large-area vertical alignment into single domains is difficult to achieve

Engineering Contradiction:
Improvenanostructure stabilityVSAvoidalignment precision
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

The patent introduces liquid crystal molecules as an intermediary material that mediates the self-assembly process, enabling both stable cylindrical structure formation and precise large-area vertical alignment through the liquid crystal's characteristic high mobility and fast response to external fields

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the physical state parameters by utilizing the liquid crystal phase transition properties, where the material transitions between ordered and disordered states under external field control, enabling precise alignment while maintaining structural stability

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If supramolecules are used to form columnar structures with metal ions, then metal nanowires can be fabricated, but the use of non-metallic supramolecules is impossible

Engineering Contradiction:
Improvematerial composition flexibilityVSAvoidfabrication method simplicity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent extracts and removes the metal ion component from the supramolecular complex, demonstrating that supramolecules alone can form stable columnar structures through hydrogen bonding and π-π interactions, thus enabling the fabrication of non-metallic nanowires and expanding material composition flexibility

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent shows that supramolecules can self-assemble into columnar structures through their own intrinsic hydrogen bonding and stacking interactions without requiring metal ion templates, simplifying the fabrication process and enabling versatile material composition choices

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the fabrication of large-area single-domain aligned nanostructures, which can be used in various applications like lithographic templates, information storage devices, display devices, solar cells, and transparent electrodes, overcoming the limitations of previous technologies.

Implementation Method 1

heating the spatially confined organic molecules above the isotropic transition temperature of the organic molecules

Methodology Applied
Scientific EffectIsotropic transition: Phase Change

Implementation Method 2

Formation of nanostructures by self-assembly of soft material molecules such as colloids, block copolymers, surfactants, supramolecules or the like

Methodology Applied
Scientific EffectSelf-assembly: Self-Assembly

Data Source

PatentUS10457012B2Method for fabricating columnar or lamellar structures of organic molecules aligned into large-area single domain
Publication Date: 2019.10.29 KOREA ADVANCED INST OF SCI & TECH
  • US10457012B2 patent drawing
  • US10457012B2 patent drawing
  • US10457012B2 patent drawing

AI summary

The present invention relates to a method for fabricating columnar or lamellar structures of organic molecules aligned into a large-area single domain, and more particularly, to a method for fabricating columnar or lamellar structures of organic molecules aligned into a large-area single domain, in which organic molecules having a random alignment due to their poly-domain structure are spatially confined between a bottom substrate and a top substrate, and then heated above the isotropic transition temperature of the organic molecules, thereby allowing the organic molecules to have a new alignment different from the initial alignment. Columnar or lamellar structures of organic molecules aligned into a large-area single domain, which are fabricated by the fabrication of the present invention, are large-area single domains having a perfectly columnar shape. Also, because the organic molecules are spatially confined between flat substrates regardless of the properties of the substrates and are subjected to a heat-treatment process, the fabrication method according to the present invention enables nanostructures to be formed in a rapid and efficient manner compared to alignments methods employing high temperatures or solvents.