Organic Photoelectric Conversion Element Buffer Layer Dark Current Suppression

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Solution Overview

Problem

Conventional organic photoelectric conversion elements suffer from insufficient suppression of dark currents.

Innovation Solution

A photoelectric conversion element is designed with a buffer layer made of amorphous inorganic material, having an energy level of 7.7 to 8.0 eV and a HOMO energy level difference of 2 eV or more from the organic photoelectric conversion layer, formed with metal oxides like zinc oxide and aluminum oxide, to create a high energy barrier and reduce dark currents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a conventional organic photoelectric conversion element structure is used, then the manufacturing process is simpler than inorganic semiconductor elements, but dark current suppression is insufficient

Engineering Contradiction:
Improvemanufacturing process simplicityVSAvoiddark current
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

An inorganic buffer layer is introduced as an intermediary between the organic photoelectric conversion layer and the electrode. This buffer layer serves as a mediator to suppress dark current while maintaining the simplicity of the organic photoelectric conversion element structure and manufacturing process.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The photoelectric conversion element employs a composite structure combining organic semiconductor materials in the photoelectric conversion layer with inorganic materials in the buffer layer. This composite approach leverages the advantages of both material types to achieve low dark current while preserving manufacturing simplicity.

Inventive Principle:
Principle #40Composite materials

2Object-generated harmful factors

If the buffer layer energy level is increased to 7.7-8.0 eV with HOMO level difference of 2 eV or more, then dark current suppression is improved, but the device complexity increases

Engineering Contradiction:
Improvedark current suppressionVSAvoidenergy level control complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The buffer layer's energy level parameters are specifically controlled (energy level of 7.7-8.0 eV and HOMO level difference of 2 eV or more) to achieve optimal dark current suppression. By precisely adjusting these energy level parameters, effective dark current suppression is achieved without requiring complex device structural changes.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively suppresses dark currents and enhances the energy barrier, improving the performance and pressure resistance of the photoelectric conversion element, making it suitable for high-sensitivity imaging and infrared sensors.

Implementation Method 1

a buffer layer disposed in a layer upper than the organic photoelectric conversion layer, the buffer layer including an amorphous inorganic material and having an energy level of 7.7 to 8.0 eV and a difference in a HOMO energy level from the organic photoelectric conversion layer of 2 eV or more

Methodology Applied
Scientific EffectEnergy barrier effect:

Implementation Method 2

an organic photoelectric conversion layer disposed in a layer upper than the first electrode, the organic photoelectric conversion layer including one or two or more organic semiconductor materials

Methodology Applied
Scientific EffectPhotoelectric conversion: Photoelectric Effect

Data Source

PatentUS11075349B2Photoelectric conversion element, imaging device, optical sensor and method of manufacturing photoelectric conversion element
Publication Date: 2021.07.27 SONY GROUP CORP
  • US11075349B2 patent drawing
  • US11075349B2 patent drawing
  • US11075349B2 patent drawing

AI summary

To provide an organic photoelectric conversion element, imaging device, and optical sensor having low dark currents, and a method of manufacturing a photoelectric conversion element. Provided is a photoelectric conversion element, including: a first electrode; an organic photoelectric conversion layer disposed in a layer upper than the first electrode, the organic photoelectric conversion layer including one or two or more organic semiconductor materials; a buffer layer disposed in a layer upper than the organic photoelectric conversion layer, the buffer layer including an amorphous inorganic material and having an energy level of 7.7 to 8.0 eV and a difference in a HOMO energy level from the organic photoelectric conversion layer of 2 eV or more; and a second electrode disposed in a layer upper than the buffer layer.