Organic Photosensitive Device Intermix Layer for Quantum Efficiency

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Solution Overview

Problem

Existing organic image sensors face issues with high dark current and low power conversion efficiency due to limitations in quantum efficiency when pixel size is reduced.

Innovation Solution

A photosensitive device with a donor-intermix-acceptor (PIN) structure is developed, incorporating organic hole transport and electron transport layers, an intermix layer, and electron blocking layers to enhance photocurrent and optical characteristics, using materials like P3HT and PCBM, and configurations such as P3HT:PCBM and PTB7:PC70BM to improve quantum efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If pixel size is shrunk down to improve sensor integration, then device complexity is reduced and integration is improved, but quantum efficiency deteriorates leading to lower light sensing capability

Engineering Contradiction:
Improvesensor integrationVSAvoidquantum efficiency
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent employs a composite organic photoactive layer combining electron-donating and electron-accepting materials (e.g., P3HT:PCBM bulk heterojunction) to create efficient charge separation pathways. This composite structure maintains high quantum efficiency in miniaturized pixels by optimizing the donor-acceptor interface for effective exciton dissociation, resolving the contradiction between small pixel size and light sensing capability.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent implements specialized electron-blocking and hole-transport layers with tailored material properties at specific device regions. These functional layers are strategically positioned to optimize charge carrier extraction and blocking locally, ensuring high quantum efficiency is maintained even when overall device dimensions are reduced for better integration.

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If conventional organic materials are used in image sensors, then ease of manufacture is maintained, but dark current increases and power conversion efficiency decreases

Engineering Contradiction:
Improveorganic material processingVSAvoiddark current and power conversion efficiency
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent systematically optimizes material parameters including HOMO-LUMO energy levels, molecular weight, and side-chain structures of organic compounds. By carefully selecting and tuning these parameters, the invention achieves low dark current and high power conversion efficiency while maintaining compatibility with solution-processing manufacturing techniques for organic materials.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite organic photoactive layers with optimized donor-acceptor combinations (e.g., PTB7:PC71BM, P3HT:PCBM) that simultaneously achieve low dark current through effective charge separation and high power conversion efficiency through improved light harvesting, all while remaining compatible with standard organic material processing methods.

Inventive Principle:
Principle #40Composite materials

3Device complexity

If existing organic sensor structures are used, then device complexity is kept simple, but power conversion efficiency remains low

Engineering Contradiction:
Improvesensor structureVSAvoidpower conversion efficiency
Core Design Contradiction:
Device complexityVSPower

Solution Approach 1:

The patent segments the photoactive layer into distinct electron-donating and electron-accepting phases within a bulk heterojunction structure. This segmentation creates extensive donor-acceptor interfaces that facilitate efficient exciton dissociation and charge separation, significantly improving power conversion efficiency while maintaining a relatively simple single-layer device architecture that does not require complex multi-layer stacking.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly reduces dark current density and increases short-circuit current density and power conversion efficiency, achieving external quantum efficiency greater than 60% with adjustable optical characteristics.

Implementation Method 1

an organic photoactive layer disposed on the hole transport layer and comprising a mixture of an electron-donating material and an electron-accepting material

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Implementation Method 2

comprising a mixture of an electron-donating material and an electron-accepting material, wherein the electron-donating material comprises a first organic compound and the electron-accepting material comprises a second organic compound

Methodology Applied
Scientific EffectPhotoinduced electron transfer: Photoelectric Effect

Data Source

PatentUS10818857B2Organic photosensitive device with an electron-blocking and hole-transport layer
Publication Date: 2020.10.27 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US10818857B2 patent drawing
  • US10818857B2 patent drawing
  • US10818857B2 patent drawing

AI summary

The present disclosure provides a photosensitive device. The photosensitive device includes a donor-intermix-acceptor (PIN) structure. The PIN structure includes an organic hole transport layer; an organic electron transport layer; and an intermix layer sandwiched between the hole transport organic material layer and the electron transport organic material layer. The intermix layer includes a mixture of an n-type organic material and a p-type organic material.