Organic Semiconductor Analysis via Mass Spectrometry and Chromatography

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Solution Overview

Problem

Existing methods for analyzing organic semiconductor elements, such as organic light-emitting diodes and solar cells, face challenges in accurately analyzing the molecular structure, optical characteristics, and layer structure due to decomposition of organic compounds during deposition processes, leading to impurities and adverse effects on element characteristics.

Innovation Solution

A method involving mass analysis and liquid chromatography is employed to separate and analyze organic compounds, using techniques like GCIB-TOF-SIMS and LC-MS to determine mass-to-charge ratios, NMR spectroscopy, and light emission measurements to identify and quantify compounds, thereby assessing the layer structure and composition.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If vacuum evaporation method or wet method is used to form organic semiconductor layer, then organic compound can be deposited on substrate, but organic compound may be decomposed and impurities are generated

Engineering Contradiction:
Improveease of forming organic semiconductor layerVSAvoidpurity of organic compound
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies preliminary action by performing mass analysis and liquid chromatography on the organic compound before deposition to detect potential decomposition products and impurities. This advance detection allows for prevention of contamination in the final device, resolving the contradiction between ease of manufacture and reliability by catching issues before they affect device quality.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent introduces mass analysis and liquid chromatography as intermediary detection steps between compound preparation and device fabrication. These intermediary techniques serve as mediators to identify and quantify organic compounds and their decomposition products without directly interfering with the deposition process, thus maintaining manufacturing ease while ensuring compound purity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If mass analysis and liquid chromatography are used to analyze organic compound, then decomposition products and impurities can be identified, but analysis process becomes complex

Engineering Contradiction:
Improveprecision of organic compound analysisVSAvoidcomplexity of analysis process
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the analysis process into two distinct parts: mass analysis for detecting decomposition products and impurities, and liquid chromatography for separating and quantifying organic compounds. This segmentation allows each technique to specialize in its strength, achieving high measurement precision while organizing the complexity into manageable, sequential steps rather than a single complex procedure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs mass analysis and liquid chromatography as universal analytical tools that can identify various types of organic compounds, decomposition products, and impurities through a common procedural framework. This multi-functionality reduces analysis complexity by using standardized techniques rather than requiring different specialized methods for each type of analysis.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for detailed analysis of organic semiconductor elements, enabling the identification of decomposition products, impurities, and the determination of desired layer structures, improving the understanding and performance of organic semiconductor devices.

Implementation Method 1

a first mass analysis method

Methodology Applied
Scientific EffectMass spectrometry:

Implementation Method 2

isolating the organic compound included in the solution by liquid chromatography

Methodology Applied
Scientific EffectChromatography: Chromatography

Implementation Method 3

NMR spectroscopy

Methodology Applied
Scientific EffectNuclear magnetic resonance:

Implementation Method 4

utilize electroluminescence (EL)

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS11088328B2Method of analyzing organic semiconductor element
Publication Date: 2021.08.10 SEMICON ENERGY LAB CO LTD
  • US11088328B2 patent drawing
  • US11088328B2 patent drawing
  • US11088328B2 patent drawing

AI summary

A method of analyzing a light-emitting element is provided.The method analyzes an organic semiconductor element including an organic semiconductor layer including one or a plurality of layers between a pair of electrodes. The organic semiconductor element is analyzed with use of a step of separating one of the electrodes of the organic semiconductor element, a step of analyzing a stacked layer and/or a mixed state of the exposed organic semiconductor layer by a first mass analysis method, a step of forming a solution by eluting at least any one or a plurality of organic compounds included in layers in the organic semiconductor layer with a solvent, a step of isolating an organic compound included in the solution by liquid chromatography and analyzing the isolated organic compound by a second mass analysis method, a step of comparing a mass-to-charge ratio detected by the first mass analysis method and a mass-to-charge ratio detected by the second mass analysis method, and a step of measuring the physical properties of the isolated organic compound.