Organic Semiconductor Nanoparticles for Visible Light Hydrogen Evolution

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Solution Overview

Problem

Current photocatalysts for hydrogen evolution from water are limited by their activity mainly at UV wavelengths, restricting their efficiency in utilizing the broader visible light spectrum, and organic semiconductor photocatalysts face challenges with high exciton binding energies and short diffusion lengths, leading to inefficient charge generation and low photocatalytic activities.

Innovation Solution

Development of organic semiconductor nanoparticles with an internal donor/acceptor heterojunction, specifically using PTB7-Th and EH-IDTBR, optimized through surfactant selection to achieve a more intimate blend morphology, enhancing exciton dissociation and charge extraction, and decorated with a photodeposited Pt co-catalyst for improved hydrogen evolution rates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If conventional photocatalysts are used, then they can perform hydrogen evolution, but their activity is limited mainly at UV wavelengths, restricting efficiency in utilizing the broader visible light spectrum

Engineering Contradiction:
Improvevisible light utilization efficiencyVSAvoidhydrogen evolution rate
Core Design Contradiction:
Use of energy by moving objectVSProductivity

Solution Approach 1:

The patent employs a composite organic semiconductor nanoparticle system combining PTB7-Th polymer with EH-IDTBR small molecule acceptor, creating a heterojunction structure that enables broad visible light absorption while maintaining efficient charge separation. This composite approach allows the material to utilize photons across a wider spectral range (350-800 nm) compared to conventional single-material photocatalysts, directly resolving the contradiction between visible light utilization and hydrogen evolution productivity

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent creates spatially differentiated functional zones within the nanoparticle through the heterojunction architecture, where PTB7-Th domains provide light absorption and exciton generation, while EH-IDTBR domains facilitate electron acceptance and transport. This local functional differentiation enables simultaneous optimization of visible light harvesting and charge separation efficiency, overcoming the limitation of conventional photocatalysts that rely solely on UV activation

Inventive Principle:
Principle #3Local quality

2Use of energy by moving object

If organic semiconductor photocatalysts are used, then they can absorb visible light, but they face challenges with high exciton binding energies and short diffusion lengths, leading to inefficient charge generation and low photocatalytic activities

Engineering Contradiction:
Improvevisible light absorptionVSAvoidphotocatalytic activity
Core Design Contradiction:
Use of energy by moving objectVSProductivity

Solution Approach 1:

The patent segments the nanoparticle into distinct donor (PTB7-Th) and acceptor (EH-IDTBR) phases, creating a heterojunction morphology with intimate interfacial contact. This segmentation reduces exciton binding energy by providing immediate charge acceptance pathways at the D/A interface, preventing exciton recombination. The segmented structure also creates multiple internal interfaces that serve as charge separation zones, effectively overcoming the short diffusion length limitation of organic semiconductors

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The EH-IDTBR small molecule acceptor acts as an intermediary between the PTB7-Th light-absorbing polymer and the final charge separation products. It mediates the charge transfer process by accepting electrons from excited PTB7-Th and facilitating their transport to the nanoparticle surface, where Pt co-catalyst sites enable hydrogen evolution. This intermediary role resolves the contradiction by providing a bridge that overcomes the inherent limitations of organic semiconductor charge transport

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If nanoparticle surfaces are decorated with photodeposited Pt co-catalyst, then hydrogen evolution rates increase significantly, but the complexity of fabrication processes increases

Engineering Contradiction:
Improvehydrogen evolution rateVSAvoidfabrication process complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent performs Pt co-catalyst photodeposition as a preliminary action during the nanoparticle synthesis process itself, rather than as a separate post-synthesis step. The Pt precursor is incorporated into the nanoparticle formulation, and photodeposition occurs concurrently with nanoparticle formation under the same illumination conditions used for subsequent hydrogen evolution measurements. This preliminary action approach integrates multiple functions into a single process, achieving high hydrogen evolution rates without proportionally increasing fabrication complexity

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent merges the nanoparticle synthesis and co-catalyst deposition steps into a single integrated process. The Pt precursor is mixed with the PTB7-Th and EH-IDTBR components before nanoparticle formation, and both the organic semiconductor nanoparticle assembly and the Pt co-catalyst photodeposition occur simultaneously under UV/visible irradiation. This merging of processes achieves synergistic efficiency, where the Pt co-catalyst is deposited directly onto the freshly formed nanoparticle surfaces, maximizing active site availability while minimizing process complexity

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The approach results in unprecedentedly high hydrogen evolution rates of over 60,000 μmol/h/g under broadband visible light illumination and external quantum efficiencies exceeding 6% in the region of maximum solar photon flux, significantly surpassing previous organic photocatalyst performances.

Implementation Method 1

enhancing exciton dissociation and charge extraction

Methodology Applied
Scientific EffectExciton dissociation: Photovoltaic Effect

Implementation Method 2

decorated with a photodeposited Pt co-catalyst for improved hydrogen evolution rates

Methodology Applied
Scientific EffectPhotocatalysis: Catalysis

Implementation Method 3

under broadband visible light illumination

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Data Source

PatentUS11508911B2Record photocatalytic hydrogen evolution from organic semiconductor heterojunction nanoparticles
Publication Date: 2022.11.22 KING ABDULLAH UNIV OF SCI & TECH
  • US11508911B2 patent drawing
  • US11508911B2 patent drawing
  • US11508911B2 patent drawing

AI summary

A nanoparticle comprises an internal D/A heterojunction, wherein the nanoparticle comprises a HER rate of 64,426±7022 μmolh−1g−1 under broadband visible light illumination. Measured EQEs of the nanoparticle throughout a visible spectrum exceed 5% at 660 to 700 nm. Methods may include fabricating a nanoparticle comprising: preparing individual stock solutions of PTB7-TH and EH-IDTBR in chloroform; heating the individual stock solutions to a complete dissolution; filtering the individual stock solutions; preparing a nanoparticle precursor solution from the filtered individual stock solutions by mixing the individual stock solutions in a ratio of 0-100% EH-IDTBR adding a portion of the nanoparticle precursor solution to a solution of surfactant (SDS or TEBS) in water and mixing to form a pre-emulsion; sonicating the pre-emulsion to form a mini-emulsion; heating the mini-emulsion to remove the chloroform to thereby form a surfactant stabilized nanoparticle dispersion; and filtering the nanoparticle.