Organic Superbase CO2 Capture and Activation Process

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Solution Overview

Problem

Current methods for CO2 capture and utilization face challenges with the presence of catalyst poisons and low CO2 concentrations in industrial gases, which affect the efficiency and yield of subsequent chemical syntheses, often requiring transition metal-based catalysts that are costly and environmentally unfavorable.

Innovation Solution

A process involving the introduction of CO2-containing mixed gases into a liquid containing organic superbases or their salts, forming a CO2-superbase adduct, which then reacts with specific chemical reactants like amines, alkynols, or epoxides, without the need for transition metal catalysts, utilizing amidine or guanidine derivatives and cyclic amides or ureas as solvents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If CO2-containing mixed gases are introduced into traditional absorber solutions (amines/alkanolamines), then CO2 can be separated, but the presence of catalyst poisons and low CO2 concentrations reduces the efficiency and yield of subsequent chemical syntheses

Engineering Contradiction:
ImproveCO2 separation efficiencyVSAvoidchemical synthesis efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent uses an ionic liquid as an intermediary medium that simultaneously performs CO2 separation and activation functions. The ionic liquid contains species that can chemically interact with CO2 to form activated complexes, which serve as intermediates for subsequent chemical reactions. This eliminates the need for separate purification steps and maintains high synthesis efficiency even with low CO2 concentration feeds.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The ionic liquid system performs multiple functions in a single medium: CO2 absorption, CO2 activation, and catalysis for subsequent reactions. The patent describes ionic liquids that can simultaneously capture CO2 from mixed gases and facilitate chemical transformations, replacing the traditional multi-step process requiring separate purification and reaction stages.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If transition metal-based catalysts are used for CO2 chemical synthesis, then reaction efficiency can be improved, but costs increase and environmental concerns arise

Engineering Contradiction:
Improvereaction efficiencyVSAvoidcost and environmental friendliness
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent employs organic-based ionic liquids that are cheaper and environmentally friendlier than transition metal catalysts. These ionic liquids can be designed with readily available organic components and avoid the use of expensive, toxic heavy metals while maintaining catalytic activity for CO2 transformations.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent modifies the chemical environment by using ionic liquids with specific compositions and properties that enable catalytic activity without transition metals. The ionic liquid's unique properties (viscosity, conductivity, chemical composition) are optimized to facilitate CO2 activation and subsequent reactions, replacing the need for traditional metal catalysts.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If pure CO2 is used for chemical synthesis to achieve high yields, then interfering components are avoided, but the complexity of the overall process increases due to additional separation steps

Engineering Contradiction:
Improvesynthesis yieldVSAvoidprocess complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent combines the CO2 separation and chemical synthesis steps into a single integrated process using ionic liquids. The ionic liquid medium allows direct reaction of CO2 from mixed gases with other substrates, eliminating the need for intermediate purification steps and reducing overall process complexity while maintaining high yields.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method effectively captures and activates CO2, enabling efficient chemical synthesis at reduced pressures and temperatures, saving process steps and reducing costs, while allowing for the use of diverse reactants and products, suitable for various industrial processes.

Implementation Method 1

forming a CO2-superbase adduct in which the CO2 is chemically bonded

Methodology Applied
Scientific EffectChemical bonding: Chemical Bonding

Implementation Method 2

the liquid contains a cyclic amide or a cyclic urea compound as a solvent

Methodology Applied
Scientific EffectSolvation: Solvation

Data Source

PatentEP3552688B1Method for the utilization of gasses containing co2 using organic bases
Publication Date: 2022.03.02 FRAUNHOFER GESELLSCHAFT ZUR FORDERUNG DER ANGEWANDTEN FORSCHUNG EV

AI summary

The present invention relates to a process for CO2 separation and utilization, comprising introducing a CO2-containing mixed gas into a liquid containing an organic superbase or a salt of the organic superbase, such that a CO2-superbase adduct in which the CO2 is chemically bound is formed, and reacting the CO2-superbase adduct with a chemical reactant to form a reaction product.