Organic TFT Electrode Work Function Optimization

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Solution Overview

Problem

Conventional organic thin film transistors (TFTs) face inefficiencies in electrical communication due to work function differences between adhesion improving layers and organic semiconductor layers, leading to poor adhesion and signal transmission issues, especially when using noble metals for source and drain electrodes.

Innovation Solution

The introduction of oxidation portions on the source and drain electrodes with a work function greater than the HOMO energy level of the organic semiconductor layer, formed using materials like MoW, to improve adhesion and electrical communication by enhancing the injection of charge carriers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If noble metals (Au, Pt) are used for source and drain electrodes to enable smooth electrical communication, then electrical communication efficiency is improved, but adhesion to insulating layers (SiNx, SiO2) deteriorates

Engineering Contradiction:
Improveelectrical communication efficiencyVSAvoidadhesion strength
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The electrode structure is segmented into multiple layers: a lower electrode layer (Al, Mo, or Cu) that provides strong adhesion to the insulating layer, and an upper electrode layer (noble metal) that ensures smooth electrical communication with the organic semiconductor layer. This segmentation allows each layer to perform its specialized function without compromising the other.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The electrode is constructed as a composite material system combining different metals with complementary properties. The lower layer uses reactive metals for strong chemical bonding to the insulating layer, while the upper layer uses noble metals for optimal electrical contact with the organic semiconductor, creating a composite structure that achieves both adhesion and electrical communication goals.

Inventive Principle:
Principle #40Composite materials

2Strength

If adhesion improving layer (Ti) is introduced to improve adhesion between Pt electrode and SiO2 insulating layer, then adhesion strength is improved, but electrical communication efficiency deteriorates due to work function difference

Engineering Contradiction:
Improveadhesion strengthVSAvoidelectrical communication efficiency
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The electrode structure is segmented into multiple layers: a lower electrode layer (Al, Mo, or Cu) that provides strong adhesion to the insulating layer, and an upper electrode layer (noble metal) that ensures smooth electrical communication with the organic semiconductor layer. This segmentation allows each layer to perform its specialized function without compromising the other.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The lower electrode layer acts as an intermediary between the insulating layer and the noble metal upper layer. It provides strong adhesion to the insulating layer while also ensuring good electrical contact with the organic semiconductor through the noble metal layer, thereby mediating between the conflicting requirements of adhesion and electrical communication.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Strength

If conventional organic TFT structure is used with work function mismatch between adhesion layer and organic semiconductor, then adhesion is improved, but charge carrier injection efficiency deteriorates

Engineering Contradiction:
Improveadhesion strengthVSAvoidcharge carrier injection efficiency
Core Design Contradiction:
StrengthVSProductivity

Solution Approach 1:

The electrode structure is segmented into multiple layers: a lower electrode layer (Al, Mo, or Cu) that provides strong adhesion to the insulating layer, and an upper electrode layer (noble metal) that ensures smooth electrical communication with the organic semiconductor layer. This segmentation allows each layer to perform its specialized function without compromising the other.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The work function parameter of the electrode is optimized by selecting appropriate materials for each layer. The lower layer uses metals with work functions suitable for adhesion to the insulating layer, while the upper noble metal layer uses materials with work functions that match the HOMO energy level of the organic semiconductor, thereby optimizing charge carrier injection efficiency.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution strengthens adhesion, improves electrical communication between source and drain electrodes, and allows for efficient signal transmission in TFTs, enhancing the screen quality of flat panel displays while reducing the need for noble metals and preventing optical reflection.

Implementation Method 1

oxidation portions are provided in portions of the source electrode and the drain electrode that make contact with the organic semiconductor layer

Methodology Applied
Scientific EffectWork function:

Implementation Method 2

improve adhesion and electrical communication by enhancing the injection of charge carriers

Methodology Applied
Scientific EffectCharge carrier injection:

Data Source

PatentUS8324612B2Thin film transistor, method of fabricating the same, and flat panel display having the same
Publication Date: 2012.12.04 SAMSUNG DISPLAY CO LTD
  • US8324612B2 patent drawing
  • US8324612B2 patent drawing
  • US8324612B2 patent drawing

AI summary

A thin film transistor (TFT), a method of fabricating the TFT, and a flat panel display having the TFT, wherein the TFT includes a substrate; a gate electrode provided on the substrate; a gate insulating layer provided on the gate electrode; a source electrode and a drain electrode provided on the gate insulating layer and insulated from the gate electrode; and an organic semiconductor layer contacting the source and drain electrodes and insulated from the gate electrode.