Organic Waste Composting via Forced Oxygen and Self-Heating

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Solution Overview

Problem

Existing methods for composting organic waste with high water content, such as livestock excreta and food scraps, face challenges in introducing oxygen due to their quagmire state, leading to difficulties in biochemical reactions and increased costs for reducing moisture or using agricultural by-products.

Innovation Solution

A method involving a two-stage reaction treatment process: the first stage forces oxygen into the organic waste under slightly elevated pressure to initiate and maintain biochemical reactions, and the second stage uses oxygen and carbon monoxide to increase temperature to 100°C-200°C, facilitating composting and volume reduction without drying or using expensive equipment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If oxygen is introduced into organic waste with high water content (quagmire state), then biochemical reaction by microbe can occur, but it is difficult to penetrate oxygen inside the waste

Engineering Contradiction:
Improvebiochemical reaction occurrenceVSAvoidoxygen penetration difficulty
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The organic waste is segmented into smaller particles through shredding or crushing, which increases the surface area and creates more pathways for oxygen penetration. This segmentation allows oxygen to reach more microbial cells throughout the waste mass, enabling biochemical reactions even in high-moisture conditions where intact waste would block oxygen diffusion.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Aerating agents or porous materials are introduced as intermediaries between the oxygen source and the organic waste. These intermediaries have high oxygen permeability and can transport oxygen through the quagmire-state waste, facilitating biochemical reactions without requiring direct oxygen penetration into the dense waste matrix.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If heat energy is provided to reduce water content ratio, then oxygen can be introduced inside the organic waste, but the cost increases

Engineering Contradiction:
Improveoxygen introduction capabilityVSAvoidheat energy cost
Core Design Contradiction:
Object-affected harmful factorsVSUse of energy by stationary object

Solution Approach 1:

The system uses self-generated heat from the exothermic biochemical reactions themselves to maintain the temperature needed for oxygen penetration and reaction continuation. The microbial degradation process produces heat that is retained within the waste mass, creating a self-sustaining thermal environment that eliminates or reduces the need for external heat energy input.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system changes the physical parameters of the waste by controlling moisture content within an optimal range (not completely drying) and maintaining temperature through reaction heat. By adjusting these parameters dynamically based on reaction progress, the system achieves oxygen penetration without requiring excessive energy input for complete drying.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If agricultural by-products are mixed with organic waste, then moisture is reduced and airflow is improved, but the cost for procuring and processing increases

Engineering Contradiction:
Improvemoisture reduction and airflow improvementVSAvoidprocurement and processing cost
Core Design Contradiction:
Object-affected harmful factorsVSUse of energy by stationary object

Solution Approach 1:

Instead of using expensive agricultural by-products like sawdust or rice straw, the system employs locally available, low-cost materials such as coarse sand, gravel, or even the waste's own structural components. These inexpensive materials serve the same function of creating airflow channels and reducing effective moisture content, eliminating procurement and processing costs associated with traditional bulking agents.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The system uses materials that are homogeneous in composition with the organic waste itself, such as processing the waste into a uniform particulate form. This eliminates the need for adding different types of agricultural by-products, simplifying the mixture composition and reducing costs associated with sourcing and processing multiple material types.

Inventive Principle:
Principle #33Homogeneity

4Volume of moving object

If organic waste is dried to reduce volume, then volume reduction is achieved, but the biochemical reaction does not occur and waste returns to original state

Engineering Contradiction:
Improvewaste volumeVSAvoidbiochemical reaction occurrence
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The system maintains moisture content within an optimal range (30-70% depending on waste type) rather than drying to low moisture levels. This parameter control enables biochemical reactions to proceed while still achieving volume reduction through the decomposition process itself. The waste is transformed into stabilized compost or carbonized material that occupies less volume without requiring complete drying.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system produces a composite end product that combines stabilized organic matter, humus, and carbonized residues. This composite material achieves permanent volume reduction through the formation of stable chemical structures and humification, preventing the waste from reverting to its original state while maintaining beneficial properties for soil amendment or fuel use.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively accelerates microbial degradation, composts, and carbonizes organic waste, reducing volume and cost, while preventing the waste from reverting to its original quagmire state upon disposal.

Implementation Method 1

a first reaction stage that forcedly supplies the oxygen inside the organic waste

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Implementation Method 2

a biochemical reaction by microbe is difficult, and to achieve composting, volume reduction and the like by self-heating

Methodology Applied
Scientific EffectBiochemical reaction: Fermentation

Implementation Method 3

achieve composting, volume reduction and the like by self-heating

Methodology Applied
Scientific EffectSelf-heating: Exothermic Reaction

Implementation Method 4

a second reaction stage that causes an exothermic reaction by placing the organic waste after the first reaction stage in the presence of oxygen and carbon monoxide and reduces a volume of the organic waste and/or carbonizes the organic waste

Methodology Applied
Scientific EffectCarbonization: Pyrolysis

Implementation Method 5

a method of utilizing the self-heating generated by the method for reaction treatment of the organic waste as a source of heat

Methodology Applied
Scientific EffectHeat energy utilization: Thermal Energy Storage

Data Source

PatentEP2275394B1Method for treating organic waste and method of utilizing heat energy
Publication Date: 2017.12.27 TANIGURO KATSUMORI (I) (JP)
  • EP2275394B1 patent drawingFigure 1
  • EP2275394B1 patent drawingFigure 2
  • EP2275394B1 patent drawingFigure 3~4

AI summary

Even an organic waste having a high water content ratio can be caused as it is to undergo accelerated microbial degradation and be composted or reduced in volume, without the need of drying with heat energy or air blowing as in conventional techniques or of adding an agricultural by-product such as sawdust. The method is for reaction treatment including: an organic waste in which oxygen is difficult to penetrate and in which a biochemical reaction by microbe is difficult to occur. This method includes: forcedly supplying oxygen to inner parts of the organic waste to elevate, by biochemical reactions, the temperature of the inner parts of the organic waste to which oxygen has been supplied; and maintaining the elevated temperature to continue the biochemical reactions and thereby compost the organic waste. Thereafter, the organic waste which has been composted is held in the presence of oxygen and carbon monoxide to cause an exothermic reaction and thereby reduce the volume of the organic waste or carbonize the waste.