Organic Zener Diode Segmented Layers for Stable Breakdown

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Solution Overview

Problem

Existing organic zener diodes face challenges with inconsistent forward bias behavior, limited design freedom due to specific electrode material requirements, and poor electrical contact properties, which hinder efficient voltage stabilization and overvoltage protection in organic electronics.

Innovation Solution

An organic zener diode design featuring an n-doped charge carrier injection layer, a p-doped charge carrier injection layer, and an undoped organic intermediate layer, allowing adjustable breakdown voltage without altering the forward bias characteristic curve, and enabling stable and reproducible performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional organic zener diodes are used to achieve voltage stabilization, then breakdown voltage can be obtained, but the forward bias behavior is inconsistent and design freedom is limited due to specific electrode material requirements

Engineering Contradiction:
Improvebreakdown behavior consistencyVSAvoiddesign freedom
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The organic layer arrangement is segmented into three distinct functional layers: an n-doped charge carrier injection layer, a p-doped charge carrier injection layer, and an undoped organic intermediate layer. This segmentation allows each layer to be optimized independently for its specific function, enabling consistent breakdown behavior while providing design freedom through independent parameter optimization of each segment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the organic layer arrangement are assigned different doping characteristics (n-doped, p-doped, undoped) to create local quality variations. The n-doped and p-doped injection layers provide localized charge carrier injection functionality, while the undoped intermediate layer provides a controlled breakdown region, achieving reliable breakdown behavior with flexible design options for each local region.

Inventive Principle:
Principle #3Local quality

2Reliability

If conventional organic zener diodes are used, then voltage stabilization is attempted, but electrical contact properties are poor

Engineering Contradiction:
Improveelectrical contact propertiesVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The n-doped and p-doped charge carrier injection layers are positioned at the electrodes before the undoped intermediate layer is formed. This preliminary action ensures that charge carrier injection interfaces are established in advance, improving electrical contact properties by creating optimized injection regions that facilitate efficient charge transfer between electrodes and the organic layers.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The doped injection layers serve as intermediary layers between the electrodes and the undoped organic intermediate layer. These intermediary layers improve electrical contact properties by facilitating charge carrier injection and transport, while the undoped intermediate layer maintains the breakdown functionality, thus mediating between the electrical contact requirement and the voltage stabilization function.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If breakdown voltage is adjusted by changing doping levels, then zener voltage can be tuned, but forward bias characteristic curve is altered

Engineering Contradiction:
Improvebreakdown voltage adjustabilityVSAvoidforward bias characteristic consistency
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The functional separation segments the breakdown control function (handled by the undoped intermediate layer thickness) from the forward bias characteristic function (handled by the doped injection layers). This allows breakdown voltage to be adjusted by changing the intermediate layer thickness without altering the doping levels in the injection layers, thereby maintaining consistent forward bias characteristics while achieving voltage tunability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The breakdown voltage is controlled by changing the thickness parameter of the undoped organic intermediate layer rather than changing doping concentrations. This parameter change approach allows continuous adjustment of breakdown voltage (from 0.1V to 7V) without modifying the doping levels in the charge carrier injection layers, thus maintaining stable forward bias characteristic curves while achieving the desired breakdown voltage adjustability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a zener diode with controllable and stable breakdown behavior in both forward and reverse bias directions, enabling the production of organic zener diodes with various breakdown voltages using standard manufacturing methods, suitable for applications in organic electronics.

Implementation Method 1

an n-doped charge carrier injection layer on the electrode side, made from a mixture of an organic matrix material and an n-dopant; a p-doped charge carrier injection layer on the counter electrode side

Methodology Applied
Scientific EffectCharge carrier injection:

Implementation Method 2

made from a mixture of an organic matrix material and an n-dopant; made from a mixture of another organic matrix material and a p-dopant

Methodology Applied
Scientific EffectDoping: Dopants

Implementation Method 3

in the reverse bias direction their resistance suddenly falls dramatically above a certain voltage, the breakdown voltage

Methodology Applied
Scientific EffectZener breakdown:

Implementation Method 4

The breakdown voltage can be adjusted from 3 to 100V by selectively changing the doping of the electron-conducting layer and/or the hole conducting layer and the modification this brings about in the width of the depletion layer

Methodology Applied
Scientific EffectDepletion layer:

Data Source

PatentUS9306182B2Organic zener diode, electronic circuit, and method for operating an organic zener diode
Publication Date: 2016.04.05 NOVALED GMBH
  • US9306182B2 patent drawing
  • US9306182B2 patent drawing
  • US9306182B2 patent drawing

AI summary

This disclosure relates to an organic zener diode having one electrode and one counter electrode, and an organic layer arrangement formed between the electrode and the counter electrode, wherein the organic layer arrangement includes the following organic layers: an electrically n-doped charge carrier injection layer on the electrode side, made from a mixture of an organic matrix material and an n-dopant, an electrically p-doped charge carrier injection layer on the counter electrode side, made from a mixture of another organic matrix material and a p-dopant, and an electrically undoped organic intermediate layer that is arranged between the electrically n-doped charge carrier injection layer on the electrode side and the electrically p-doped charge carrier injection layer on the counter electrode side. An electronic circuit arrangement with an organic zener diode and method for operating an organic zener diode are also provided.