Non-aqueous Electrolyte with Organophosphorus Additives for SEI Stability

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Solution Overview

Problem

Lithium-ion batteries with traditional electrolytes, such as LiPF6 and carbonates, face issues like rapid capacity fade at elevated temperatures and incompatibility with graphite electrodes, leading to insufficient solid electrolyte interface (SEI) protection and intercalation, limiting their performance and lifespan.

Innovation Solution

A substantially non-aqueous electrolyte solution comprising an alkali metal salt, a polar aprotic solvent, and an organophosphorus compound, specifically designed to prevent SEI formation and decomposition, is used, which includes compounds like ethylene methyl phosphate and tri(2-furyl)phosphine, to enhance the stability and performance of lithium-ion batteries, especially with graphite electrodes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If LiPF6 and EC-based electrolytes are used, then good battery performance is achieved, but capacity fades quickly at elevated temperatures and SEI protection is insufficient

Engineering Contradiction:
Improvebattery performanceVSAvoidcapacity retention
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The patent introduces film-forming additives (cyclic carbonates, carboxylic acid esters, and sulfones) as intermediary substances that mediate between the electrolyte and graphite anode. These additives preferentially decompose to form stable SEI films, preventing direct contact between EC and the anode, thereby reducing further decomposition and improving capacity retention at elevated temperatures.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent modifies the electrolyte composition by adding specific compounds (cyclic carbonates, carboxylic acid esters, and sulfones) in controlled amounts (0.01-5 wt%). This changes the chemical parameters of the electrolyte system, enabling the formation of more stable SEI films that resist decomposition at high temperatures while maintaining good battery performance.

Inventive Principle:
Principle #35Parameter changes

2Temperature

If PC is used to replace EC for high temperature applications, then wider temperature window is achieved, but graphite electrode compatibility is lost due to intercalation

Engineering Contradiction:
Improvetemperature windowVSAvoidelectrode compatibility
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent uses film-forming additives as intermediary layers between the PC electrolyte and graphite anode. These additives form protective SEI films that prevent PC from intercalating into the graphite structure, thereby maintaining electrode compatibility while enabling high-temperature operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent applies preliminary anti-action by having the film-forming additives decompose first during initial cycles to create a protective barrier. This preliminary reaction prevents the harmful intercalation of PC into graphite, allowing the use of PC for extended temperature ranges without compromising electrode integrity.

Inventive Principle:
Principle #9Preliminary anti-action

3Ease of manufacture

If simple electrolyte formulations are used, then manufacturing ease is improved, but SEI protection becomes insufficient leading to rapid decomposition

Engineering Contradiction:
Improveelectrolyte formulationVSAvoidSEI protection
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent creates a composite electrolyte system by combining LiPF6 with cyclic carbonates, carboxylic acid esters, and sulfones. This composite formulation maintains the simplicity of handling and manufacturing while the synergistic interaction between components provides enhanced SEI protection and reduced decomposition.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed electrolyte solution significantly improves capacity retention and reduces interfacial impedance, leading to enhanced performance and stability of lithium-ion batteries at higher temperatures, preventing SEI decomposition and maintaining battery health over long service lives.

Implementation Method 1

a thin passivation layer, also called SEI (solid electrolyte interface), is typically formed during the first charging process and prevents further reactions of the electrolyte on the anode surface

Methodology Applied
Scientific EffectSEI formation:

Implementation Method 2

to prevent the intercalation of PC into graphite anodes

Methodology Applied
Scientific EffectIntercalation prevention:

Data Source

PatentUS9246187B2Non-aqueous electrolyte for lithium-ion battery
Publication Date: 2016.01.26 UCHICAGO ARGONNE LLC
  • US9246187B2 patent drawing
  • US9246187B2 patent drawing
  • US9246187B2 patent drawing

AI summary

A substantially non-aqueous electrolyte solution includes an alkali metal salt, a polar aprotic solvent, and an organophosphorus compound of Formula IA, IB, or IC:where R1, R2, R3 and R4 are each independently hydrogen, halogen, alkyl, alkenyl, alkynyl, cycloalkyl, aryl, heterocyclyl, heteroaryl, alkoxy, alkenoxy, alkynoxy, cycloalkoxy, aryloxy, heterocyclyloxy, heteroaryloxy, siloxyl, silyl, or organophosphatyl; R5 and R6 are each independently alkyl, alkenyl, alkynyl, cycloalkyl, aryl, heterocyclyl, or heteroaryl; R7 isand R8, R9 and R10 are each independently alkyl, cycloalkyl, aryl, heterocyclyl, or heteroaryl; provided that if the organophosphorus compound is of Formula IB, then at least one of R5, and R6 are other than hydrogen, alkyl, or alkenyl; and if the organophosphorus compound is of Formula IC, then the electrolyte solution does not include 4-methylene-1,3-dioxolan-2-one or 4,5-dimethylene-1,3-dioxolan-2-one.