Organotin Resist Material Crystallinity Control for EUV Lithography

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Solution Overview

Problem

Existing alkyltin oxo-hydroxo compounds used as resist materials in EUV lithography lack sufficient crystallinity control and purity, which affects their performance and quality.

Innovation Solution

A tin compound with a specific crystal structure and crystallinity, represented by RSnO(3/2-X/2)(OH)x, is developed, where the organic group R has 1 to 30 carbon atoms, and the composition is optimized to achieve high purity and uniform solubility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional organic chemically amplifying resist is used, then ease of manufacture is maintained, but sensitivity and line width roughness performance deteriorate in EUV lithography

Engineering Contradiction:
Improveresist performanceVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent changes the chemical composition parameters by using organotin compounds with specific crystal structures and crystallinity ranges (5-50% crystallinity) to achieve improved EUV lithography performance including higher sensitivity and lower line width roughness

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite resist material system combining organotin compounds with specific additives and solvents, where the tin compound serves as the core photoactive component with controlled crystallinity to achieve both performance improvement and manufacturing feasibility

Inventive Principle:
Principle #40Composite materials

2Reliability

If alkyltin oxo-hydroxo compounds are used as resist material, then sensitivity is improved, but crystallinity control and purity are insufficient

Engineering Contradiction:
ImprovesensitivityVSAvoidcrystallinity control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent precisely controls the crystallinity parameter of the organotin compound within 5-50% range and specifies the crystal structure type, achieving both high sensitivity and improved manufacturing precision for resist material production

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent establishes a feedback mechanism by characterizing the crystal structure and crystallinity of the tin compound and using this information to optimize the resist formulation and processing conditions to achieve the desired performance

Inventive Principle:
Principle #23Feedback

3Manufacturing precision

If high purity resist material is achieved, then line width roughness is reduced, but manufacturing complexity increases

Engineering Contradiction:
Improveline width roughnessVSAvoidpurification process
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent performs preliminary purification and crystallization steps during the synthesis of the organotin compound to achieve high purity and controlled crystallinity before the compound is used in resist formulation, reducing the need for complex post-synthesis purification processes

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The tin compound exhibits high purity and uniform solubility, enhancing its performance as a resist material in EUV lithography, with improved crystallinity controlling line width roughness and etching resistance.

Implementation Method 1

an alkyltin oxo-hydroxo compound synthesized by hydrolysis of a highly pure monoalkyltin compound as a raw material

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Implementation Method 2

the tin compound has a diffraction angle 2θ (°) of a peak with a strongest intensity between 5.00 to 15.00° in X-ray diffraction measurement

Methodology Applied
Scientific EffectX-ray diffraction: X-Ray

Data Source

PatentUS20250179100A1Tin compound and resist solution using the same, pattern forming method, thin film, patterned thin film, and method for producing tin compound
Publication Date: 2025.06.05 MITSUBISHI CHEM CORP
  • US20250179100A1 patent drawing
  • US20250179100A1 patent drawing
  • US20250179100A1 patent drawing

AI summary

As a high-performance resist material that can have high purity and uniform solubility, the following tin compound is provided. The tin compound includes: a tin atom; an organic group R; and at least one of an oxo-ligand and a hydroxo-ligand, wherein the tin compound has a diffraction angle 2θ (°) of a peak with a strongest intensity between 5.00 to 15.00° in X-ray diffraction measurement, the strongest intensity peak has a half-value width of 1.00 to 4.00°, and the organic group R has 1 to 30 carbon atoms.