Organozinc Base Process for Halogenated Pyridine Derivatives

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Solution Overview

Problem

Current methods for preparing halogenated pyridine derivatives are economically unviable and unsuitable for industrial scale due to low chemical yields, high temperature requirements, and regio- and chemoselectivity issues, making them expensive and difficult to produce in high purity.

Innovation Solution

A process using an organozinc base to react with compounds Q-H, forming intermediates that are then converted into halogenated pyridine derivatives at lower temperatures, improving yield and purity while maintaining regioselectivity, even with sensitive functional groups.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional condensation methods are used to prepare halogenated pyridine derivatives, then the reaction can proceed with available reagents, but the chemical yield is low and the process requires very high temperatures (150-250°C)

Engineering Contradiction:
Improvereaction temperatureVSAvoidchemical yield
Core Design Contradiction:
TemperatureVSProductivity

Solution Approach 1:

The invention changes the reaction parameters by using organozinc bases instead of conventional strong bases, enabling the reaction to proceed at lower temperatures (below 150°C) while achieving high chemical yields. This parameter change resolves the contradiction between temperature and yield by fundamentally altering the reaction mechanism.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention introduces organozinc compounds as intermediaries in the reaction pathway. These organozinc intermediates enable the condensation reaction to proceed under milder conditions with higher efficiency, resolving the contradiction between temperature requirements and chemical yield.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If conventional condensation methods are used, then the reaction can be performed with standard reagents, but regio- and chemoselectivity is difficult to control, especially for imidazopyridine and imidazopyridazine derivatives

Engineering Contradiction:
Improveregio- and chemoselectivityVSAvoidprocess complexity
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The invention changes the chemical parameters by using organozinc bases, which inherently provide better regio- and chemoselectivity control. This parameter change improves manufacturing precision without significantly increasing process complexity, as the organozinc reagents themselves guide the selectivity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses readily available organozinc compounds that can be prepared in situ, avoiding the need for complex pre-synthesis of specialized reagents. This approach improves selectivity control while maintaining ease of manufacture by using accessible starting materials.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Productivity

If conventional synthesis methods are used for halogenated pyridine derivatives, then the process can be implemented with existing equipment, but the production cost is very high and the process is unsuitable for industrial scale

Engineering Contradiction:
Improveindustrial scalabilityVSAvoidproduction cost
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The invention changes the reaction parameters to use organozinc bases, which improve chemical yields and reduce required temperatures. This leads to lower production costs and better industrial scalability, as higher yields mean less waste and lower material costs per unit of product.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention improves atom economy by using organozinc reagents that react more efficiently, reducing the amount of unreacted starting materials and byproducts that would need to be discarded or recovered. This reduces overall production costs and improves industrial viability.

Inventive Principle:
Principle #34Discarding and recovering

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The process achieves high yields and high purity halogenated pyridine derivatives at lower temperatures, enhancing economic viability and industrial scalability by improving regioselectivity and tolerating sensitive functional groups.

Implementation Method 1

a compound Q-H in which Q is as defined above is reacted with an organozinc base of the structure (NR3R4)—Zn—R2 or (NR3R4)2—Zn to give a compound of the formula (IIIa) or the formula (IIIb)

Methodology Applied
Scientific EffectChemical Bonding: Chemical Bonding

Implementation Method 2

this compound of the formula (IIIa) or (IIIb) is reacted in a second process step b) with a compound of the formula (I) in the presence of a catalyst, to give the compound of the formula (II)

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS10875858B2Process for preparing halogenated pyridine derivatives
Publication Date: 2020.12.29 BAYER CROPSCIENCE AG
  • US10875858B2 patent drawing
  • US10875858B2 patent drawing
  • US10875858B2 patent drawing

AI summary

The present invention relates to a process for preparing halogenated pyridine derivatives of the formula (II) proceeding from compounds of the structure Q-H via intermediates of the formula (IIIa) or (IIIb)in whichQ is a structural elementwhere the symbol # indicates the bond to the rest of the molecule and A, Q1, Q2, Q3, Q4, Q5 and Q6 have the definitions given in the description,W is halogen,Y is halogen, CO2R1 or NO2, where R1 is (C1-C6)-alkyl or (C1-C6)-haloalkyl, andR2 is halogen or —O-pivaloyl.