Payload Saddle Assemblies With Orientation-Triggered VTOL Release

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing payload delivery systems for VTOL aircraft require human intervention to load and unload payloads, limiting their ability to release payloads while airborne or in remote areas.

Innovation Solution

The development of a tailsitter aircraft with payload saddle assemblies that include latch assemblies capable of securing and releasing payloads in both VTOL and forward flight orientations, allowing automated payload delivery without human intervention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If enclosures with doors are used to carry payloads, then payloads can be protected during transport, but human intervention is required to load and unload payloads

Engineering Contradiction:
Improvepayload delivery automationVSAvoidpayload loading and unloading
Core Design Contradiction:
Extent of automationVSEase of operation

Solution Approach 1:

The latch assembly is configured to automatically secure the payload in the closed position and release it in the open position based on the aircraft's orientation. The system serves itself by using the transition between VTOL and forward flight orientations to trigger automatic latching and unlatching, eliminating the need for human operators to manually open and close doors.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The latch assembly transitions between locked and unlocked states dynamically based on the aircraft's flight orientation. The system adapts its state automatically - secured during transport (closed position) and released during delivery (open position) - by responding to the physical conditions of flight mode transitions.

Inventive Principle:
Principle #15Dynamics

2Productivity

If payloads are delivered using traditional enclosures, then payloads can be securely transported, but payloads cannot be released while airborne or in remote areas

Engineering Contradiction:
Improvepayload delivery speedVSAvoidpayload release location flexibility
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The latch assembly dynamically responds to the aircraft's orientation changes, automatically transitioning from a secured state during transport to an unlocked state during vertical flight modes. This enables payload release at any location - airborne or remote - by simply changing the flight orientation, providing both speed and location flexibility.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the operational parameter of the latch assembly by altering the aircraft's flight orientation (between VTOL and forward flight modes). This parameter change triggers the automatic release mechanism, enabling versatile payload delivery locations without compromising transport security.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If latch assemblies are designed to secure payloads in all orientations, then payloads remain secure during transport, but the latch assemblies become more complex

Engineering Contradiction:
Improvepayload securityVSAvoidlatch assembly structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The latch assembly serves multiple functions: it secures the payload during horizontal forward flight, automatically releases during vertical flight modes, and requires no manual intervention. This multi-functionality is achieved through a relatively simple mechanism that responds to orientation changes, avoiding the need for complex multi-orientation locking systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Extent of automation

If automated latch assemblies are implemented, then payload delivery can occur without human intervention, but the mechanism for securing and releasing payloads becomes more complex

Engineering Contradiction:
Improvepayload release automationVSAvoidlatch mechanism
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The automated latch assembly is designed to be self-actuating based on the aircraft's flight orientation. The system uses the physical conditions of flight mode transitions to automatically trigger the latching and unlatching actions, eliminating the need for complex control systems, sensors, or actuators that would otherwise be required for automation.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS12103673B2Payload saddle assemblies for use on aircraft
Publication Date: 2024.10.01 TEXTRON INNOVATIONS INC
  • US12103673B2 patent drawing
  • US12103673B2 patent drawing
  • US12103673B2 patent drawing

AI summary

A tailsitter aircraft includes an airframe having first and second wings with first and second pylons extending therebetween, a thrust array attached to the airframe, payloads and payload saddle assemblies coupled to the pylons each configured to secure a respective payload. The thrust array includes propulsion assemblies configured to transition the airframe between a forward flight orientation for wing-borne lift and a VTOL orientation for thrust-borne lift. Each payload saddle assembly includes a latch assembly and a retainer configured to secure the respective payload against a respective pylon. A latch assembly is movable between various positions including an open position and a closed position and is configured to secure the respective payload in the closed position and release the respective payload in the open position. Each latch assembly is configured to move from the closed position to the open position to release the respective payload in the VTOL orientation.