Orientation Sensor System for Vehicle Component Positioning

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Solution Overview

Problem

Electrical systems used in vehicles and other applications often lack the ability to determine the orientation of components relative to mounting surfaces, which is crucial for proper deployment of safety devices and efficient operation.

Innovation Solution

The electrical system incorporates an orientation sensor system that uses magnetometers, accelerometers, and gyroscopes to determine the orientation of components relative to the mounting surface, allowing for precise positioning and orientation detection, including forward, rearward, and angled positions, and communicates this information to a system controller for controlling safety devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If no orientation sensor is used, then the device complexity is reduced, but the ability to determine component orientation is lost

Engineering Contradiction:
Improveorientation determinationVSAvoidsensor system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines multiple sensors (magnetometer, accelerometer, gyroscope) into a single integrated orientation sensor system that works together to determine component orientation. This merging approach provides comprehensive orientation data while consolidating the sensor infrastructure into a coordinated system.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The orientation sensor system serves multiple functions: determining forward/rearward orientation, detecting angled positions, and providing data for both safety device deployment and operational control. This multi-functionality justifies the added complexity by delivering comprehensive orientation information across various operational contexts.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If orientation detection is added, then safety device deployment is improved, but the device complexity increases

Engineering Contradiction:
Improvesafety device deploymentVSAvoidelectrical system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The orientation sensor system continuously monitors and determines component orientation in advance, providing ready information when safety events occur. This preliminary detection ensures that safety devices can be deployed immediately based on pre-established orientation data, improving response time and reliability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses orientation sensor data as feedback to the controller, which then adjusts safety device deployment decisions based on the detected component orientation. This closed-loop feedback mechanism ensures that safety actions are appropriately matched to the actual physical state of the system.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate determination of component orientation, enhancing the deployment of safety devices and improving operational efficiency by ensuring components are correctly positioned and oriented, thereby enhancing safety and functionality.

Implementation Method 1

an orientation sensor configured to determine an orientation (e.g., angle, direction, etc.) of the component relative to said mounting surface

Methodology Applied
Scientific EffectMagnetic field detection: Magnetic Field

Implementation Method 2

an orientation sensor configured to determine an orientation (e.g., angle, direction, etc.) of the component relative to said mounting surface

Methodology Applied
Scientific EffectGravitation: Gravitation

Implementation Method 3

an orientation sensor configured to determine an orientation (e.g., angle, direction, etc.) of the component relative to said mounting surface

Methodology Applied
Scientific EffectGyroscope effect: Gyroscope

Data Source

PatentUS11323114B2Electrical system
Publication Date: 2022.05.03 LEAR CORP
  • US11323114B2 patent drawing
  • US11323114B2 patent drawing
  • US11323114B2 patent drawing

AI summary

An electrical system may include a mounting surface, a component configured for connection with the mounting surface and configured to move relative to the mounting surface, and/or an orientation sensor configured to determining an orientation of the component relative to the mounting surface. The orientation sensor may include a first sensor (e.g., a magnetometer, an accelerometer, a gyroscope, etc.) connected, at least indirectly, to the mounting surface, and a second sensor (e.g., a magnetometer, an accelerometer, a gyroscope, etc.) connected to move with the component. The orientation sensor may include an electronic controller. The electronic controller may be configured to compare first information from the first sensor to second information from the second sensor to determine the orientation of the component relative to the mounting surface.