Orthodontic Bracket Extension System for Bonding Reliability

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Solution Overview

Problem

Conventional orthodontic brackets often detach from teeth due to insufficient adherent forces from the archwire, leading to instability during tooth alignment treatments.

Innovation Solution

The orthodontic bracket extension system includes a bracket base and a bracket base extension with an aperture, allowing the bracket base to be securely fixed to the bracket base extension, which is then mounted to the tooth, increasing the bonding surface area and enhancing adherent forces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional orthodontic brackets are used with direct bonding to tooth surface, then the device complexity is low, but the reliability of bracket attachment deteriorates due to insufficient adherent forces causing detachment

Engineering Contradiction:
Improvebracket attachment reliabilityVSAvoidbracket structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The bracket system is divided into separate components: a bracket base that bonds to the tooth surface and a bracket body that holds the archwire. This segmentation allows the base to be optimized for bonding reliability while the body provides structural function, resolving the contradiction between reliability and complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The bracket base is disposed within an aperture of the bracket base extension, creating a nested configuration where the bracket base fits inside the extension structure. This nesting increases the bonding surface area through the extension while maintaining a compact overall structure, improving reliability without excessive complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If bracket base surface area is increased to improve adherent forces, then the reliability of bracket attachment improves, but the device complexity increases due to additional extension components

Engineering Contradiction:
Improvebracket attachment reliabilityVSAvoidbracket structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The bracket base extension adds bonding surface area by extending in a direction perpendicular to the tooth surface, utilizing the third dimension (depth/extension away from tooth) rather than only expanding laterally. This increases adhesion area while maintaining a profile that doesn't excessively increase overall device complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS10828132B2Bracket extension system
Publication Date: 2020.11.10 KLOWEN BRACES INC
  • US10828132B2 patent drawing
  • US10828132B2 patent drawing
  • US10828132B2 patent drawing

AI summary

An orthodontic bracket extension system for orthodontic braces, the orthodontic bracket extension system including a plurality of bracket base extensions each having an aperture in which a corresponding one of a plurality of bracket base can be disposed to increase a bracket bonding surface area for greater securement of each of the plurality of brackets to each of a corresponding plurality of teeth.