3D Orthodontic Bracket Placement Using Cost Function Optimization

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The traditional method of orthodontic bracket placement is time-consuming and prone to errors, requiring high skill from clinicians to manually adjust bracket and archwire positions to achieve desired configurations, which can lead to inaccuracies in bracket thickness and alignment with the archwire plane.

Innovation Solution

A computer-implemented method using 3D geometrical models of teeth and brackets to determine optimal positional parameters based on a master cost function, optimizing bracket placement to ensure accurate and efficient alignment with the archwire plane, allowing for automated generation of bracket models for additive fabrication.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional manual bracket placement is used, then clinician skill can be applied to adjust positions, but the process is time-consuming and prone to errors

Engineering Contradiction:
Improveplacement accuracyVSAvoidplacement time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent replaces the manual mechanical adjustment process with a computer-implemented optimization system. The system uses automated algorithms to calculate optimal bracket positions based on 3D tooth models and cost functions, eliminating the need for manual measurement and adjustment while improving both speed and accuracy of placement

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent transforms the placement process by changing from manual parameter estimation to automated parameter optimization. The system calculates precise positional parameters (x, y, z coordinates and rotations) using optimization algorithms that minimize cost functions, providing mathematically optimal values rather than manual approximations

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If manual adjustment of bracket positions is performed, then flexibility in positioning is achieved, but inaccuracies in bracket thickness and alignment occur

Engineering Contradiction:
Improvepositioning flexibilityVSAvoidbracket alignment accuracy
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent implements a feedback mechanism through cost functions that evaluate bracket positions against multiple criteria (alignment with archwire plane, spacing, orientation). The optimization algorithm iteratively adjusts positions and receives feedback from the cost function calculations, converging on the optimal configuration that satisfies all alignment requirements

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent performs preliminary computational work by generating 3D tooth models, calculating optimal positions, and determining all positional parameters before actual bracket placement. This pre-planning phase identifies the optimal configuration in advance, eliminating the need for manual trial-and-adjustment during the placement procedure

Inventive Principle:
Principle #10Preliminary action

3Productivity

If automated optimization is used to determine bracket positions, then precision and efficiency are improved, but computational complexity increases

Engineering Contradiction:
Improveplacement efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent segments the optimization problem into manageable components: 3D tooth model generation, cost function definition, parameter optimization, and result visualization. This modular approach allows each component to be developed and validated independently, reducing the complexity burden despite the overall sophisticated system

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20240118675A1Techniques for orthodontic bracket placement and related systems and methods
Publication Date: 2024.04.11 LIGHTFORCE ORTHODONTICS INC
  • US20240118675A1 patent drawing
  • US20240118675A1 patent drawing
  • US20240118675A1 patent drawing

AI summary

Techniques are described for determining bracket placement based on a cost function configured to reflect desired patient outcomes. By optimizing the cost function, positional parameters may be determined that define archwire and bracket placements that best reflect the desired outcomes. The brackets may then be arranged according to the determined positional parameters, and models for additive fabrication of the brackets may be generated. As a result, bracket placements that match desired patient outcomes may be more accurately and more efficiently determined.