Orthodontic Occlusion Validation via Physical Articulator

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Solution Overview

Problem

Current digital orthodontic treatments lack effective methods to ensure functional occlusion and adequately address malocclusion between teeth during orthodontic treatments, leading to inadequate treatment plans and frequent aligner corrections.

Innovation Solution

A method involving data acquisition of patient anatomy, creation of a 3D model, and evaluation of functional occlusion using a physical model on a dental articulator, followed by virtual treatment planning and appliance creation, including adjustments for malocclusion and occlusal interferences, to ensure accurate and customized orthodontic treatment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If digital orthodontic treatments are used, then treatment planning efficiency is improved, but functional occlusion accuracy deteriorates

Engineering Contradiction:
Improvetreatment planning efficiencyVSAvoidfunctional occlusion accuracy
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent introduces a physical articulator as an intermediary device between digital planning and final appliance delivery. The articulator physically mounts dental casts and reproduces patient-specific jaw movements, serving as a mediator that validates digital treatment plans against actual functional occlusion requirements before appliance fabrication begins

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent implements preliminary validation of the treatment plan by testing occlusion on the articulator with simulated appliances before actual appliance fabrication. This preliminary action identifies and corrects functional occlusion issues in the digital plan, preventing errors from propagating to the final appliances

Inventive Principle:
Principle #10Preliminary action

2Loss of time

If fully digital workflows are implemented, then patient interactions are reduced, but occlusion evaluation capability deteriorates

Engineering Contradiction:
Improvepatient interaction frequencyVSAvoidocclusion evaluation capability
Core Design Contradiction:
Loss of timeVSDifficulty of detecting and measuring

Solution Approach 1:

The patent creates physical copies of the patient's oral anatomy through dental casts and mounts them on a physical articulator. This copying approach preserves the ability to perform detailed occlusion evaluation and functional analysis without requiring repeated patient visits, as the articulator replicates the patient's specific jaw movements and occlusion characteristics

Inventive Principle:
Principle #26Copying

3Adaptability or versatility

If digital treatment planning is used, then treatment customization is improved, but malocclusion detection accuracy deteriorates

Engineering Contradiction:
Improvetreatment customizationVSAvoidmalocclusion detection accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The physical articulator serves as an intermediary validation system that objectively detects malocclusion and functional interferences that may be missed in digital planning. It provides tactile and visual feedback on occlusion contacts during simulated jaw movements, enhancing the detection accuracy for customized treatment plans

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11660170B2Method for ensuring functional occlusion for customized orthodontic devices
Publication Date: 2023.05.30 NAVARRO MARCO
  • US11660170B2 patent drawing
  • US11660170B2 patent drawing
  • US11660170B2 patent drawing

AI summary

The present invention may comprise a method for a treatment plan for orthodontic movement of natural teeth, the method comprising:Acquiring data of oral anatomy of a patient;Creating a treatment plan for the patient for orthodontic movement of natural teeth, the end result of the treatment plan for the patient being a 3D model;Printing out a physical model of 3D model;Mounting the physical model of the maxillary arch and mandibular arch of the patient's oral anatomy onto a dental articulator to evaluate if at least one of the following exists: 2) if the functional occlusion data of the patient is in centric relation or 2) if malocclusion exists between the maxillary arch and the mandibular arch;Applying any corrections to the 3D model from the step of determining if malocclusion exists, to create functional occlusion data;Combining the functional occlusion data with data of the oral anatomy of the patient to create a virtual treatment solution; and Creating orthodontic appliances from the virtual treatment solution.