Orthodontic Power Arm Geometry for Precise Tooth Force Control

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Solution Overview

Problem

Prior orthodontic methods lack precise control over force application to teeth, often using homogeneous materials and requiring supplementary devices, which can lead to inefficient tooth movement.

Innovation Solution

The development of orthodontic appliances with variable localized properties, such as heterogeneous thickness, stiffness, and material composition, produced through direct fabrication techniques, allowing for precise control of force application and integration of complex geometries and features.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If homogeneous materials and continuous material properties are used in orthodontic appliances, then manufacturing is simpler, but control over force application to teeth is insufficient

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidforce application control
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The orthodontic appliance incorporates regions with different material properties (e.g., varying stiffness, elasticity, or strength) at specific locations to control force application precisely. This allows different portions of the appliance to exert different forces on different teeth, enabling precise control over tooth movement while maintaining a single integrated structure that is relatively easy to manufacture.

Inventive Principle:
Principle #3Local quality

2Force

If supplementary devices are used to apply force to teeth, then force application capability is enhanced, but device complexity increases

Engineering Contradiction:
Improveforce application capabilityVSAvoidnumber of components
Core Design Contradiction:
ForceVSDevice complexity

Solution Approach 1:

The patent integrates force-applying features directly into the orthodontic appliance structure itself, eliminating the need for separate supplementary devices. The appliance includes built-in elements such as springs, wires, or flexible regions that can apply force to teeth, thereby enhancing force application capability while reducing overall device complexity by consolidating multiple functions into a single integrated appliance.

Inventive Principle:
Principle #5Merging (Combining)

3Force

If prior power arms are used to apply torque to teeth, then tooth movement is achieved, but placement and control precision are insufficient

Engineering Contradiction:
Improvetorque applicationVSAvoidplacement precision
Core Design Contradiction:
ForceVSManufacturing precision

Solution Approach 1:

The orthodontic appliance is pre-configured with force-applying elements positioned and oriented to apply torque to specific teeth with high precision. The appliance design includes pre-determined geometry and material properties that ensure accurate placement and controlled torque application, eliminating the need for complex adjustment procedures during clinical use and improving placement precision compared to traditional power arms.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12193906B2Systems for fabricating orthodontic appliances with power arms
Publication Date: 2025.01.14 ALIGN TECHNOLOGY INC
  • US12193906B2 patent drawing
  • US12193906B2 patent drawing
  • US12193906B2 patent drawing

AI summary

Systems for fabricating dental appliances are provided. In some embodiments, a system comprising one or more processors, and a memory operably coupled to the one or more processors and storing instructions that, when executed by the one or more processors, cause the system to determine an appliance geometry for a dental appliance including a shell configured to move the patient's teeth from an initial arrangement toward a target arrangement. The appliance geometry can include a first power arm having a first connection point for connecting to the shell, a second power arm having a second connection point for connecting to the shell or to a tooth, an elongate connecting structure coupled to the first and second power arms, and an elongate counter-force connector coupled to the first power arm and extending toward the second power arm.