Orthogonal Coil Layout for Wireless Toy Position Detection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing wireless interactive toy construction elements face ambiguity in position and orientation detection, leading to inconsistent user experiences and increased complexity, cost, and the need for additional devices like cameras or base stations.

Innovation Solution

The toy construction elements are designed with a specific arrangement of electromagnetic coils within a box-shaped housing, allowing efficient signal reception from all directions and minimizing volume, while incorporating a processing unit for precise position and orientation computation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If electromagnetic coils are arranged to detect signals from all directions, then position and orientation detection reliability is improved, but device volume increases

Engineering Contradiction:
Improveposition and orientation detection reliabilityVSAvoidcoil assembly volume
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The electromagnetic coils are wound on a frame element that is inserted into the enclosure of the box-shaped housing, nesting the coil assembly within the existing housing structure to minimize volume occupation while maintaining omnidirectional detection capability

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent arranges coils in three orthogonal orientations (x, y, z directions) within the compact housing, utilizing three-dimensional spatial arrangement to achieve omnidirectional signal detection without proportionally increasing device volume

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If additional devices like cameras or base stations are added for position detection, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improveposition and orientation detection precisionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The electromagnetic coils serve multiple functions: they generate magnetic fields for detection and can also be used for wireless power transfer and data communication, eliminating the need for separate cameras or base stations and reducing overall system complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Each toy construction element equipped with electromagnetic coils can independently detect position and orientation of other elements without requiring external base stations or cameras, enabling the system to be self-sufficient and reducing overall system complexity

Inventive Principle:
Principle #25Self-service

3Productivity

If electromagnetic coils are placed closer to housing walls, then signal reception efficiency is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvesignal reception efficiencyVSAvoidcoil positioning precision
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The electromagnetic coils are pre-wound on a frame element before being inserted into the housing, establishing precise relative positions between coils and housing walls in advance, which simplifies the final assembly process and maintains manufacturing feasibility

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design ensures reliable, efficient, and cost-effective position and orientation detection without additional devices, providing a seamless user experience and low manufacturing costs.

Implementation Method 1

measuring e.g. a magnetic field generated by an electromagnetic coil of another electronic device

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Data Source

PatentEP4591961B1Wireless interactive toy construction element with coils
Publication Date: 2026.04.15 LEGO AS
  • EP4591961B1 patent drawingFigure 1A~1C
  • EP4591961B1 patent drawingFigure 2~4
  • EP4591961B1 patent drawingFigure 5

AI summary

A wireless interactive toy construction element (10) for a modular toy construction system (1), wherein the toy construction element (10) comprises - a box-shaped housing (20) comprising an enclosure (29), surrounded by six walls (30) where three sets of two parallel walls (30) are arranged orthogonally relative to each other and where one set of parallelly arranged sidewalls (30) has a smaller outer surface area than the other sets of parallelly arranged sidewalls (30); and - a set of electromagnetic coils (80), each electromagnetic coil (80) defining a coil axis; wherein the electromagnetic coils (80) are wound on a frame element (50), which frame element (50) with electromagnetic coils (20) is configured to fit into the enclosure (29) of the box-shaped housing (20), and wherein the electromagnetic coils are arranged on the frame element (50) such that, when the frame element is arranged in the housing (20), - a first electromagnetic coil (80, 80Y2, 80YA, 80YB) is arranged in a plane parallel to a first wall (30) of the housing (20), - a second electromagnetic coil (80, 80Z, 80ZA, 80ZB) is arranged in a plane parallel to second walls (30) of the housing (20), which second wall is orthogonal to the first wall (30), and - where the first electromagnetic coil (80, 80Y, 80YA, 80YB), which is arranged parallel to the smallest area walls (30, 35, 36) is wound on the frame element (50) distally with respect to the coil axis of said first electromagnetic coil (80, 80Y, 80YA, 80YB), and intersecting without touching, the second electromagnetic coil (80, 80Z, 80ZA, 80ZB) arranged in parallel to a larger surface area wall (30, 31, 32).