Orthogonal Light Source Rows for Compact Projector Illumination

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Solution Overview

Problem

Conventional projectors with a single liquid crystal panel face challenges in reducing size due to the increased size of the light source apparatus, which is exacerbated when using multiple liquid crystal panels, leading to difficulties in achieving a compact projector design.

Innovation Solution

A light source apparatus comprising a first light source with multiple emitters arranged in a single row along a direction, a second light source with emitters arranged orthogonally, and a polarization combiner that combines and polarizes the luminous fluxes, allowing for a compact and efficient light source configuration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single liquid crystal panel with multiple subpixels is used to achieve single-plate projector configuration, then the projector structure is simplified, but the light source apparatus size increases

Engineering Contradiction:
Improveprojector structureVSAvoidlight source apparatus
Core Design Contradiction:
Device complexityVSArea of stationary object

Solution Approach 1:

The light source is divided into multiple independent light emitters (first light emitters and second light emitters) arranged in specific directions. Each emitter can be independently controlled and optimized, allowing the light source apparatus to maintain compact size while providing sufficient illumination for all subpixels of the single liquid crystal panel.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Light emitters are arranged in different spatial dimensions (first direction and second direction intersecting at the polarization combiner). This multi-dimensional arrangement allows efficient light distribution across the liquid crystal panel without increasing the overall footprint of the light source apparatus.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If multiple liquid crystal panels are used to improve image quality, then the projection capability is enhanced, but the light source apparatus size increases significantly

Engineering Contradiction:
Improveprojection capabilityVSAvoidlight source apparatus
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The light source apparatus with multiple light emitters arranged in different directions serves multiple functions simultaneously - illuminating different regions of the liquid crystal panel with appropriate intensity and polarization. This universal light source design eliminates the need for separate light sources for each panel, maintaining compact size while supporting high-quality projection.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If light emitters are arranged in a single row along one direction, then the light source configuration is simple, but the intensity distribution becomes asymmetric

Engineering Contradiction:
Improvelight source configurationVSAvoidintensity distribution
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The invention intentionally introduces asymmetry by arranging light emitters in different directions (first direction and second direction) relative to the polarization combiner. This asymmetric arrangement in multiple dimensions creates a symmetric intensity distribution in the combined luminous flux, resolving the contradiction between simple configuration and stable intensity distribution.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

Luminous flux from light emitters arranged in different directions are combined through the polarization combiner. The merging of these multi-directional light paths results in a symmetric intensity distribution in the output, while each individual emitter arrangement remains relatively simple.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables a highly symmetric intensity distribution and reduced color unevenness in the illumination, facilitating the creation of a compact and efficient projector with minimal size and color imbalance.

Implementation Method 1

The first luminous flux is a luminous flux having a first polarization direction with respect to the polarization combiner. The second luminous flux is a luminous flux having a second polarization direction, different from the first polarization direction, with respect to the polarization combiner. The polarization combiner transmits the first luminous flux having the first polarization direction and reflects the second luminous flux having the second polarization direction.

Methodology Applied
Scientific EffectPolarization: Polarisation

Data Source

PatentUS11681211B2Light source apparatus and projector
Publication Date: 2023.06.20 SEIKO EPSON CORP
  • US11681211B2 patent drawing
  • US11681211B2 patent drawing
  • US11681211B2 patent drawing

AI summary

A light source apparatus according to the present disclosure includes a first light source including a plurality of first light emitters arranged in a single row along a first direction, a second light source including a plurality of second light emitters arranged in a single row along a second direction, and a polarization combiner. The polarization combiner transmits the first luminous flux from the first light source and reflects the second luminous flux from the second light source. In an imaginary plane perpendicular to the center axis of the combined luminous flux, the direction in which the plurality of first beams are arranged in the single row and the direction in which the plurality of second beams are arranged in the single row intersect with each other, and the first luminous flux and the second luminous flux partially overlap with each other.