Orthopaedic Ratcheting Forceps One-Handed Switching Mechanism

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing orthopaedic ratcheting forceps are difficult to manipulate with one hand, particularly in activating and securing the locking device, which compromises control and security during surgical procedures.

Innovation Solution

The design incorporates a pivotally mounted rod with catching elements and a leaf spring mechanism within the handles, allowing for easy switching between open and closed settings using handle movements, eliminating the need for additional buttons or levers, and ensuring secure jaw engagement through asymmetric tooth configurations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a reversible ratchet mechanism with three switching positions is used, then the forceps can move freely or in either direction, but the mechanism becomes difficult to manipulate with one hand

Engineering Contradiction:
Improveratchet switching capabilityVSAvoidone-handed manipulation
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent extracts the ratchet mechanism from the handle structure and relocates it to the jaw assembly. This separation allows the handle to remain simple for one-handed operation while the jaw assembly contains the ratchet mechanism, resolving the contradiction between versatility and ease of operation.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent transitions from a handle-based ratchet mechanism to a jaw-based mechanism, changing the spatial dimension where the ratchet is located. This dimensional shift allows the ratchet to be operated through jaw movement rather than handle manipulation, enabling one-handed operation while maintaining ratchet functionality.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Volume of moving object

If the ratcheting structure is placed within the handles, then the dimensions of the forceps are reduced, but the locking device becomes difficult to activate

Engineering Contradiction:
Improveforceps dimensionsVSAvoidlocking device activation
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The patent extracts the ratcheting structure from the handle and relocates it to the jaw assembly. This allows the handle to maintain compact dimensions while the jaw assembly contains the ratchet mechanism, making the locking device accessible and easy to activate through jaw movement.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces the jaw assembly as an intermediary structure that houses the ratchet mechanism. This intermediary allows the ratchet to be activated through natural jaw closing motion rather than requiring separate handle manipulation, resolving the contradiction between compact dimensions and ease of operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If additional buttons or levers are added to activate the locking device, then the locking mechanism becomes more secure, but the device complexity increases

Engineering Contradiction:
Improvelocking mechanism securityVSAvoidnumber of components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements a self-service locking mechanism where the jaw closing motion itself activates the ratchet and locks the jaw in position. No additional buttons or levers are needed - the jaw assembly's own movement performs the locking function, maintaining security while avoiding increased complexity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent merges the jaw closing function with the ratchet activation function into a single integrated action. The same motion that closes the jaw also engages the ratchet teeth, combining multiple functions into one mechanism and avoiding the need for separate control components.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances the surgeon's control over the locking device, providing secure grip and easy manipulation of the forceps with one hand, ensuring stable jaw closure and efficient surgical handling.

Implementation Method 1

A leaf spring (7) pushes the rod (5) from the outer side of the handle (2) into the direction or towards the pivot point (3)

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

ensuring secure jaw engagement through asymmetric tooth configurations

Methodology Applied
Scientific EffectMechanical Advantage: Mechanical Advantage

Data Source

PatentUS7625391B2Orthopaedic ratcheting forceps
Publication Date: 2009.12.01 STRYKER EUROPEAN OPERATIONS HOLDINGS LLC
  • US7625391B2 patent drawing
  • US7625391B2 patent drawing
  • US7625391B2 patent drawing

AI summary

An orthopaedic ratcheting forceps, especially for fixation of fractures, comprises two handles, wherein a first catching element is mounted pivotally with one handle and wherein a complementary catching element is mounted in the other handle. The forceps can assume only two stable settings which can be switched with a single hand, one closed setting within which the jaws of the forceps can only be further closed and an open setting within which the handles of the forceps are freely movable so that the forceps can be opened as well as closed. In one handle a leaf spring is provided and biased between two mounting points which spring is mounted between abutting side walls within said handle. Furthermore a lever end connected with one of the catching elements engages the spring and through movement of the activation element the lever end and/or the spring is switchable between the closed setting and the open setting.