Orthopaedic Implant Socket with Keyed Extraction and Protected Threading

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Solution Overview

Problem

Existing orthopaedic implant tools face issues with threading damage due to cross-threading or incorrect tool seating, which can hinder implant insertion and removal during surgery.

Innovation Solution

An orthopaedic implant tool interfacing socket with a stage defining an impaction face and a keyed entrance out of rotational alignment, featuring a frustoconical lead-in and protected threading, allows for secure impaction and extraction using a widened insertion tool and a key-fitting extraction tool, respectively, to prevent cross-threading and ensure correct tool seating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If threading is exposed at the socket entrance for tool engagement, then insertion tool can engage the implant, but the threading is vulnerable to cross-threading and damage during impaction

Engineering Contradiction:
Improvetool engagementVSAvoidthreading integrity
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent applies preliminary action by providing a frustoconical lead-in surface that guides the insertion tool into correct rotational alignment before the threaded portion engages. This preliminary guiding action prevents cross-threading by ensuring the tool is properly aligned prior to threading engagement, thereby protecting threading integrity while maintaining ease of operation

Inventive Principle:
Principle #10Preliminary action

2Force

If the insertion tool impacts the implant directly through the threaded hole, then impaction is achieved, but the threading suffers damage from incorrect seating or cross-threading

Engineering Contradiction:
Improveimpaction forceVSAvoidthreading durability
Core Design Contradiction:
ForceVSReliability

Solution Approach 1:

The patent segments the socket into distinct functional zones: a frustoconical lead-in surface for tool guidance and alignment, a stage with impaction face for force application, and a protected threaded blind hole for secure engagement. This segmentation allows impaction force to be applied through the stage while the threading remains protected deep within the socket, preventing damage from incorrect seating

Inventive Principle:
Principle #1Segmentation

3Reliability

If the threaded hole is deep and protected, then threading damage is prevented, but tool engagement and alignment become more difficult

Engineering Contradiction:
Improvethreading protectionVSAvoidtool alignment
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent introduces a frustoconical lead-in surface as an intermediary element between the tool and the protected threaded blind hole. This lead-in surface acts as a mediator that guides and aligns the insertion tool, making engagement easy despite the threading being deep and protected within the socket

Inventive Principle:
Principle #24Intermediary (Mediator)

4Measurement precision

If a keyed entrance is provided for rotation control, then implant version control is improved, but the device complexity increases

Engineering Contradiction:
Improveversion controlVSAvoidsocket structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies asymmetry by providing a keyed entrance with a specific non-circular geometry that allows rotation control for implant versioning. The asymmetric key shape enables precise rotational positioning while the overall socket structure remains relatively simple, minimizing the increase in device complexity

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentUS20230355409A1Orthopaedic implant tool interfacing socket
Publication Date: 2023.11.09 SIGNATURE ORTHOPAEDICS EURO LTD(AU)
  • US20230355409A1 patent drawing
  • US20230355409A1 patent drawing
  • US20230355409A1 patent drawing

AI summary

An orthopaedic implant tool interfacing socket for an orthopaedic implant has a stage spaced from an entrance of a threaded blind hole thereunderneath. The stage at least partially defines an impaction face, a keyed entrance therethrough and an extraction tool engagement edge thereunderneath being out of rotational alignment with the keyed entrance.