Orthopedic Actuator with Elastic Mounting for Modular Design

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Solution Overview

Problem

Existing orthopedic devices with hydraulic actuators require complex sensor systems and adaptations, making them costly and difficult to produce in a modular form.

Innovation Solution

The actuator features a main body with movably and elastically mounted fastening devices, allowing for a serially elastic connection that changes the actuator's functional properties without altering the control system or sensor technology, enabling modular design and cost-effectiveness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If separate sensors and control devices are used to influence flexion resistance and extension resistance, then the functional properties of the actuator can be adjusted, but the device complexity and production cost increase

Engineering Contradiction:
Improveadjustability of functional propertiesVSAvoidcomplexity of sensor system and control device
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The actuator uses its own drive mechanism to adjust the flow resistance in the connecting line, eliminating the need for separate sensors and control devices. The drive mechanism responds to control signals by positioning the piston, which directly adjusts the throttle opening, thereby changing the flow resistance and influencing flexion/extension resistance

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The piston and connecting line with throttle form a multi-functional system that serves both as a hydraulic connection and as an adjustable flow resistance mechanism. The same components that enable hydraulic actuation also provide the means to adjust flexion and extension resistance, reducing the need for additional specialized components

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If separate sensors and control devices are used to influence flexion resistance and extension resistance, then the functional properties of the actuator can be adjusted, but production cost and assembly difficulty increase

Engineering Contradiction:
Improveadjustability of functional propertiesVSAvoidproduction cost and assembly difficulty
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The invention merges the functions of flow resistance adjustment into the existing hydraulic connecting line and piston system. The throttle is integrated into the connecting line, and the piston's position directly controls the throttle opening, combining multiple functions (hydraulic actuation and resistance adjustment) into a single integrated system that is easier to manufacture and assemble

Inventive Principle:
Principle #5Merging (Combining)

3Stability of the object's composition

If the actuator is designed as a rigid system, then structural stability is maintained, but the ability to compensate for relative movements between components is reduced

Engineering Contradiction:
Improvestructural stabilityVSAvoidability to compensate for relative movements
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The system transitions from a purely rigid structure to a dynamic system where the piston can move within the cylinder, allowing the actuator to adapt to relative movements between the upper and lower components. The hydraulic fluid and throttle mechanism provide dynamic adjustment capabilities while maintaining overall structural stability through controlled resistance

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for adjustable resistance in orthopedic devices without the need for complex sensors or adaptations, resulting in a cost-effective, modular, and efficient system for controlling orthopedic joint devices.

Implementation Method 1

the fastening device (41) is mounted in a receiving device (40) which is displaceable relative to the main body (10), wherein the fastening device (41) is supported in both displacement directions relative to the receiving device (40) or to the main body (10) via at least one spring element (43, 44)

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS20250049586A1Actuator and orthopedic technical joint device, and method for controlling same
Publication Date: 2025.02.13 OTTO BOCK HEALTHCARE PROD GMBH
  • US20250049586A1 patent drawing
  • US20250049586A1 patent drawing
  • US20250049586A1 patent drawing

AI summary

The invention relates to an actuator having a main body and at least one fastening device for fastening the actuator to components of an orthopedic technical device, wherein at least one fastening device is mounted displaceably and elastically on the main body.