Customizable Orthopedic Alignment Device with Self-Fitting Gap

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Solution Overview

Problem

Conventional mouthpieces that athletes use to maintain orthopedic alignment of the jaw are often costly and require professional fitting, limiting their accessibility and effectiveness in promoting optimal physiologic performance and reducing injuries related to poor head position.

Innovation Solution

A user-customizable orthopedic alignment device (OAD) with a moldable mouthpiece that includes an alignment gap and an alignment member, allowing users to fit the device themselves by positioning the alignment member between their canine teeth to achieve an orthopedically aligned jaw position during molding, ensuring proper alignment of the upper and lower jaws.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional mouthpieces are used to maintain orthopedic alignment of the jaw, then orthopedic alignment can be maintained, but the device requires professional fitting and is costly, limiting accessibility

Engineering Contradiction:
Improveorthopedic alignment maintenanceVSAvoidprofessional fitting requirement
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent enables users to fit and customize their own orthopedic alignment devices without requiring professional assistance. The device includes self-aligning features and user-friendly adjustment mechanisms that allow individuals to achieve proper jaw alignment independently, eliminating the need for costly professional fitting services while maintaining reliable orthopedic alignment.

Inventive Principle:
Principle #25Self-service

2Manufacturing precision

If conventional mouthpieces require professional fitting, then alignment precision can be ensured, but accessibility and widespread distribution are limited

Engineering Contradiction:
Improvejaw alignment precisionVSAvoidwidespread accessibility
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The patent incorporates adjustable parameters and modular components that allow the device to adapt to different jaw structures and alignment requirements. Users can modify tension, position, and fit parameters themselves, enabling the device to maintain precise alignment across diverse populations without requiring custom fabrication by professionals, thus improving widespread accessibility.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If professional fitting services are required, then device effectiveness is improved, but costs become prohibitive for widespread distribution

Engineering Contradiction:
Improvedevice effectivenessVSAvoiddistribution cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent divides the orthopedic alignment device into modular segments that can be manufactured independently and assembled by users. This segmentation allows for standardized mass production of components at lower costs, eliminating the need for expensive professional fitting services while maintaining device effectiveness through user-configurable modular assembly.

Inventive Principle:
Principle #1Segmentation

4Manufacturing precision

If mouthpieces are designed for professional fitting, then alignment accuracy is maintained, but user autonomy and self-customization are reduced

Engineering Contradiction:
Improvejaw position accuracyVSAvoiduser self-customization
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The patent introduces self-aligning intermediary components that automatically guide proper jaw positioning during device assembly and use. These intermediary features include alignment guides, tapered interfaces, and progressive engagement mechanisms that ensure accurate jaw alignment while allowing users to perform the customization themselves, combining manufacturing precision with user autonomy.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The OAD improves physiologic performance, reduces injuries, and maintains optimal orthopedic alignment of the head and upper cervical spine by ensuring the lower jaw is aligned with the upper jaw, thereby reducing neural shear and enhancing range of motion and balance.

Implementation Method 1

The formable material may be, for example, a thermoplastic material which is adapted to be softened by heating and hardened by cooling

Methodology Applied
Scientific EffectThermal softening and hardening: Phase Change

Data Source

PatentUS11759346B2User-customizable orthopedic alignment device with alignment gap
Publication Date: 2023.09.19 UECKERT GREGG EDWARD
  • US11759346B2 patent drawing
  • US11759346B2 patent drawing
  • US11759346B2 patent drawing

AI summary

A user-customizable orthopedic alignment device (OAD) that includes a formable mouthpiece which has an alignment gap that is aligned with the user's canine teeth when the device is placed in the user's mouth. The OAD has moldable material that cover the user's molars and may cover the front teeth. The alignment gap is provided to allow an alignment member to be positioned laterally between the user's canine teeth during molding of the moldable material. The moldable material may be positioned on a frame that includes living hinges that allow the frame and mouthpiece to flex and adjust to the specific spacing between a user's right and left molars. After the moldable material has been molded to the user's teeth, inserts can be positioned in the alignment gap in some embodiments to provide cushioning between the canine teeth when the OAD is used.