Orthopedic Brace Inflation Control With Selectable Air Cell Paths

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Solution Overview

Problem

Conventional orthopedic braces with inflatable components often require external pumps, which are bulky and inconvenient, and lack the ability to provide customized compression in different areas, as they typically inflate or deflate all cells to an equal pressure or require multiple pumps and valves for individual control.

Innovation Solution

An orthopedic brace with an on-board pump system that includes a control mechanism allowing users to selectively inflate or deflate individual inflatable cells, providing customizable compression by creating separate fluid paths between the pump and each cell, thus eliminating the need for external pumps and enabling streamlined inflation and deflation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If an external pump is connected to the brace, then the user can inflate and deflate the inflatable components, but the brace becomes bulky and wearability is impaired

Engineering Contradiction:
Improveinflation controlVSAvoidbrace size
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

The pump is integrated directly into the valve assembly, combining two previously separate components (pump and valve) into a single unified structure. This eliminates the need for external pumps while maintaining inflation functionality, thereby reducing brace volume without sacrificing ease of operation.

Inventive Principle:
Principle #5Merging (Combining)

2Volume of moving object

If a detachable pump is used, then the brace size is reduced, but the pump is inconvenient to carry and may be lost

Engineering Contradiction:
Improvebrace sizeVSAvoidpump accessibility
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The pump is permanently integrated into the valve assembly, ensuring it is always available with the brace. This eliminates the need to carry or attach a separate pump, maintaining compact brace size while ensuring constant accessibility of the inflation mechanism.

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If a single pump and valve are used, then the device complexity is reduced, but the user cannot independently control pressures in different inflatable cells

Engineering Contradiction:
Improvenumber of pumps and valvesVSAvoidcustomized compression control
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The valve assembly is segmented into multiple independent valve units, each with its own integrated pump. This allows each inflatable cell to be controlled independently while maintaining a relatively simple overall structure. Each valve unit can be independently operated to provide customized compression levels for different body regions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each valve assembly is designed with localized functionality, where the pump and valve are integrated at the specific location of each inflatable cell. This enables independent pressure control for each cell while maintaining a simple overall system architecture without requiring a complex centralized control mechanism.

Inventive Principle:
Principle #3Local quality

4Adaptability or versatility

If multiple valves with multiple pumps are used, then independent control of individual cells is achieved, but the device complexity and bulk increase

Engineering Contradiction:
Improveindividual cell controlVSAvoidnumber of components
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The pump and valve are merged into a single integrated assembly for each inflatable cell. This reduces the total component count compared to having separate pumps and valves, while still enabling independent control of each cell. The integrated design simplifies the overall system architecture while maintaining the versatility of individual cell adjustment.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The on-board pump system allows for customizable compression in different areas of the brace, enhancing user convenience and comfort by eliminating the need for external components and simplifying the inflation process, making it easier to use for both able-bodied and injured individuals.

Implementation Method 1

The pump is in fluid communication with the control and in fluid communication with the inflation component

Methodology Applied
Scientific EffectFluid communication:

Implementation Method 2

The release valve is in fluid communication with both the inflation component and the control

Methodology Applied
Scientific EffectFluid communication:

Implementation Method 3

A user selects an individual inflation cell using the control and then activates either a pump or release valve to inflate or deflate the cell

Methodology Applied
Scientific EffectFluid path creation:

Data Source

PatentEP2887912B1Brace having an inflation control
Publication Date: 2021.10.06 DJO LLC
  • EP2887912B1 patent drawingFigure 1
  • EP2887912B1 patent drawingFigure 2
  • EP2887912B1 patent drawingFigure 3A~3B

AI summary

Systems, methods, and devices are described for providing a brace having an inflation control. The control directs fluid flow from an inflation component to one or more inflatable cells of the brace. The inflatable cells are independently inflated and deflated by the inflation component through the control. The control allows a user to create a fluid path between the inflation component and one of the inflatable cells by positioning the control in an orientation corresponding to the desired inflatable cells. Each inflatable cell is independently inflated and deflated in various orientations of the control.