Orthopedic Brace With Thermoelectric Cooling And Phase-Change Stabilization

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Solution Overview

Problem

Current orthopedic braces and treatments for joint diseases like osteoarthritis lack effective methods for providing rapid and controlled thermal therapy, which is essential for pain relief and joint stabilization.

Innovation Solution

An orthopedic brace equipped with a thermoelectric cooler system that uses a thermoelectric cooler with a heat transferring medium, allowing for controlled temperature changes to be applied to the joint, either heating or cooling, and featuring a semi-solid heat transferring medium that hardens upon cooling to stabilize the joint.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If conventional heating or cooling methods are used for joint treatment, then thermal therapy is provided, but the thermal therapy is not rapid or sufficiently controlled

Engineering Contradiction:
Improvespeed of thermal therapyVSAvoidcomplexity of thermal control system
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The patent employs thermoelectric coolers (TECs) that utilize the Peltier effect to rapidly change temperature parameters by applying electrical current. The TECs can quickly switch between heating and cooling modes by reversing current direction, providing rapid and controlled thermal therapy without complex mechanical systems.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention replaces conventional mechanical heating/cooling systems with solid-state thermoelectric devices. This substitution eliminates the need for mechanical compressors, heat exchangers, and fluid circulation systems, achieving rapid thermal control with simpler electronics while maintaining precise temperature management.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Temperature

If a thermoelectric cooler is used to provide rapid thermal therapy, then temperature control is improved, but the device structure becomes more complex

Engineering Contradiction:
Improvetemperature control capabilityVSAvoidstructural complexity of brace
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The thermoelectric coolers serve multiple functions: they provide both heating and cooling capabilities through reversible current direction, and they offer precise temperature control. This multi-functionality consolidates what would otherwise require separate heating elements and cooling systems into a single device, reducing overall structural complexity despite the advanced temperature control capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent utilizes a phase-change material (paraffin wax) in thermal contact with the TECs. The phase transition of this material absorbs and releases thermal energy efficiently, enhancing temperature control while simplifying the thermal management system by eliminating the need for complex thermal regulation mechanisms.

Inventive Principle:
Principle #36Phase transitions

3Temperature

If the heat transferring medium remains liquid at all temperatures, then thermal transfer is efficient, but the joint cannot be stabilized

Engineering Contradiction:
Improvethermal transfer efficiencyVSAvoidjoint stabilization capability
Core Design Contradiction:
TemperatureVSStability of the object's composition

Solution Approach 1:

The patent employs a phase-change material (paraffin wax) that transitions from liquid to solid at a specific temperature range. When the TECs cool the material below its melting point, it solidifies and provides mechanical stabilization to the joint. When heated above the melting point, it returns to liquid state for efficient thermal transfer. This phase transition enables both functions to be achieved by the same material.

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The thermal transfer medium is formulated as a composite containing paraffin wax combined with other materials to optimize both thermal conductivity and phase change properties. This composite structure maintains liquid state for efficient heat transfer during warming phases, then transitions to a stable solid structure for joint immobilization during cooling phases.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The brace provides rapid and controlled thermal therapy, effectively reducing pain and stabilizing the joint, thereby improving mobility and alleviating symptoms of osteoarthritis.

Implementation Method 1

at least one substantially flat thermoelectric cooler (TEC) disposed at least partially within the housing... upon application of electrical current to the thermoelectric cooler, the temperature of the external TEC face is being either elevated or lowered and the temperature of the internal TEC face is being either lowered or elevated in the opposite direction

Methodology Applied
Scientific EffectThermoelectric effect: Peltier Effect

Implementation Method 2

at least one heat transferring medium coupled to the thermoelectric cooler and comprising a first thermally conductive material... configured to conduct heat between the subject's body and the thermoelectric cooler

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

featuring a semi-solid heat transferring medium that hardens upon cooling to stabilize the joint

Methodology Applied
Scientific EffectPhase change: Phase Change

Data Source

PatentEP4031079B1Orthopedic brace
Publication Date: 2024.10.09 CORAL STAR MEDICAL LTD
  • EP4031079B1 patent drawingFigure 1A~1B
  • EP4031079B1 patent drawingFigure 2A
  • EP4031079B1 patent drawingFigure 2B

AI summary

The present invention relates to an orthopedic brace including therein a thermal treatment system useful for treating joint injuries and musculoskeletal disorders, such as osteoarthritis.