Orthopedic Component Energy and Data Supply System

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Solution Overview

Problem

Complex orthopedic systems with multiple components face challenges in handling and energy/data supply due to modular structures and diverse combinations, leading to increased complexity in software comparison and energy distribution.

Innovation Solution

A system with separate supply connections and plug connections for orthopedic components, allowing for uniform energy and data supply, with compatible designs for charging stations and component connections, and an adapter for various energy sources, along with a control device for energy distribution based on charge states.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If separate supply connections and plug connections are used for different components, then energy and data supply can be optimized for specific connection requirements, but device complexity increases due to multiple connection types

Engineering Contradiction:
Improveenergy supply efficiencyVSAvoidconnection system complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The connection system is segmented into two distinct types: supply connections for direct energy/data supply from charging stations, and plug connections for inter-component communication. This segmentation allows each connection type to be optimized independently - supply connections can be designed for high power transfer with frequent mating cycles, while plug connections can be designed for stable, permanent coupling with data exchange capabilities.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The charging station is designed with universal supply connections that can charge multiple different orthopedic components (prosthetic knees, ankles, feet, orthotic devices) through a common interface. This multi-functionality allows a single charging station to serve various components with different energy requirements, reducing the need for component-specific charging infrastructure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If modular structures with diverse combinations are used, then adaptability to different patient needs is improved, but software comparison and energy distribution complexity increase

Engineering Contradiction:
Improvesystem configurabilityVSAvoidsoftware and energy management complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system incorporates feedback mechanisms where components communicate their energy status, functional state, and requirements to the charging station through plug connections. The charging station receives this feedback and automatically adjusts energy distribution, charging parameters, and system configuration accordingly. This feedback loop eliminates the need for complex manual software comparison and energy management, as the system self-regulates based on real-time component needs.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The modular system allows dynamic configuration where components can be added, removed, or reconfigured based on patient needs. The charging station dynamically adapts to different component combinations, automatically recognizing and managing energy distribution across varying system configurations. This dynamic adaptability handles diverse patient requirements without requiring static, pre-programmed software for each possible configuration.

Inventive Principle:
Principle #15Dynamics

3Productivity

If supply connections are designed for frequent contacting, then energy transfer efficiency is improved, but protection against contact and water tightness requirements are reduced compared to permanent connections

Engineering Contradiction:
Improvecharging speedVSAvoidprotection class
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The connection system is segmented into supply connections optimized for frequent mating cycles with appropriate IP ratings for charging scenarios, and plug connections with higher IP protection classes for permanent inter-component coupling. This segmentation allows supply connections to prioritize charging speed and ease of connection, while plug connections prioritize environmental protection and long-term reliability.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP3727209B1System made up of multiple orthopedic components and method for controlling such a system
Publication Date: 2022.01.26 OTTO BOCK HEALTHCARE PROD GMBH
  • EP3727209B1 patent drawingFigure 1
  • EP3727209B1 patent drawingFigure 2

AI summary

The invention relates to a system made up of multiple orthopedic components (10, 11, 12, 15) which are coupled to one another, having a first electronic and/or electric device (110) which has a first supply terminal (111) via which the first electric and/or electronic device (110) can be supplied with energy and/or data from a charging station (20) via a plug (21), wherein at least a second electric and/or electronic device (120) is provided on one of the components (12) which has a separate, second supply terminal (121) and/or a plug connection (122) which can be coupled to the first electronic and/or electric device (110) for transmitting energy and/or data via the first supply terminal (111) or a separate plug connection (112).