Point-and-click alignment for orthopedic external fixators

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Solution Overview

Problem

Existing methods for adjusting external fixators in orthopedic procedures are largely manual and prone to human error, lacking automation and relying on manual calculations and x-ray interpretations.

Innovation Solution

A point-and-click method using computer algorithms to extract alignment data from x-ray images, allowing surgeons to inscribe lines and points on a screen to calculate and implement necessary adjustments in ring positions for bone alignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If manual adjustment methods are used for external fixators, then the surgeon can directly manipulate the fixator, but human error increases and calculation precision deteriorates

Engineering Contradiction:
Improveadjustment accuracyVSAvoidcalculation precision
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent replaces manual mechanical measurement and calculation methods with an automated computer vision system. The algorithm automatically detects ring positions, bone orientations, and calculates adjustment parameters from x-ray images, eliminating manual measurement errors and subjective visual estimation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces mechanical marker structures attached to the fixator rings as intermediaries. These markers provide clearly visible reference points in x-ray images, enabling the computer algorithm to accurately detect ring positions and orientations without relying on direct imaging of the rings themselves, thus improving measurement precision.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If automated adjustment systems are implemented, then calculation precision improves and human error reduces, but device complexity increases

Engineering Contradiction:
Improvealignment measurement precisionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent divides the adjustment system into separate functional modules: mechanical markers attached to rings, x-ray imaging system, computer vision algorithm for image processing, and control system for actuator operation. This segmentation allows each component to be optimized independently and simplifies the overall system architecture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system incorporates automated feedback loops where the computer algorithm continuously monitors ring positions and bone alignments through x-ray images, automatically calculates required adjustments, and controls actuators to implement corrections without requiring manual intervention for measurement or calculation tasks.

Inventive Principle:
Principle #25Self-service

3Ease of operation

If manual calculations are performed for ring repositioning, then the surgeon maintains control over the process, but the process time increases and productivity decreases

Engineering Contradiction:
Improveadjustment controlVSAvoidadjustment efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The system performs preliminary automated calculations of optimal ring positions and adjustment parameters based on target alignment goals before actual adjustment execution. The computer algorithm pre-determines all necessary adjustment steps, allowing the surgeon to review and approve the plan without performing time-consuming manual calculations during the procedure.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements real-time feedback mechanisms where x-ray images are continuously captured, processed by the computer algorithm to monitor current alignment status, and compared against target positions. This feedback loop enables automatic recalculation of remaining adjustments needed, allowing the surgeon to make informed decisions with minimal time investment.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS12285191B2Point and click alignment method for orthopedic surgeons, and surgical and clinical accessories and devices
Publication Date: 2025.04.29 ORTHEX LLC
  • US12285191B2 patent drawing
  • US12285191B2 patent drawing
  • US12285191B2 patent drawing

AI summary

The invention is a point and click method for positioning an external fixator on a patient, in which a surgeon—using a computer mouse or similar device—inscribes lines or points on a computer screen displaying an x-ray or other photographic image of the bones of a patient together with two rings in position adjacent the bones. By inscribing lines on the computer screen, the underlying drawings program detects the x-y coordinates of any point on the screen when the user (the surgeon or other practitioner) clicks on it, and outputs the x-y coordinates of every point identified by the user including the two points defining any desired line. The practitioner thus can, using “point and click” operation, govern the repositioning of two fixator rings on the bones of a patient.