Patient-Specific Orthopedic Implants Using Bone Density Modeling

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Solution Overview

Problem

Traditional arthroplasty procedures face challenges in accurately assessing and addressing soft tissue, particularly bone density, leading to suboptimal implant placement, bone damage during resection and implantation, and increased fracture risk due to improper force application.

Innovation Solution

The use of patient-specific bone density information to generate customized prosthetic components and surgical plans, incorporating bone mineral density references in imaging to determine optimal implant placement and force thresholds, and employing robotic systems with impact control devices to limit excessive force during implantation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If traditional arthroplasty procedures are used without bone density assessment, then the procedure is simpler and faster, but implant placement precision deteriorates and bone damage risk increases

Engineering Contradiction:
Improveimplant placement precisionVSAvoidprocedure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The system performs preliminary bone density assessment and 3D modeling before the actual implantation procedure. Bone mineral density is measured and integrated into a patient-specific 3D bone model in advance, allowing surgeons to plan implant placement with precise density information before entering the operating room, thereby improving placement precision without significantly increasing procedural complexity

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system creates a digital 3D copy of the patient's bone structure with integrated bone density information. This virtual bone model serves as a precise replica that can be manipulated and analyzed without risking actual bone damage, enabling precise implant planning and visualization before the physical procedure

Inventive Principle:
Principle #26Copying

2Measurement precision

If bone density assessment is performed using advanced imaging and 3D modeling, then implant fit improves, but measurement and detection difficulty increases

Engineering Contradiction:
Improvebone density measurement precisionVSAvoidbone density detection difficulty
Core Design Contradiction:
Measurement precisionVSDifficulty of detecting and measuring

Solution Approach 1:

The system integrates multiple functions into a unified platform: bone density measurement, 3D bone modeling, implant design, and surgical planning. By combining these functions, the system makes complex bone density assessment and 3D visualization accessible through a single integrated interface, reducing the perceived difficulty despite the advanced capabilities employed

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If patient-specific prosthetic components are used, then implant fit and performance improve, but device complexity and manufacturing complexity increase

Engineering Contradiction:
Improveimplant performanceVSAvoidprosthetic component complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system applies local quality by creating patient-specific implant designs that match the unique anatomical and density characteristics of each patient's bone. Rather than using uniform prosthetics, the implant geometry, material distribution, and fixation features are customized to local bone conditions, improving performance while managing complexity through targeted customization rather than complete redesign

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

Patient-specific prosthetic components are designed and manufactured before the surgical procedure based on pre-acquired bone density and anatomical data. This preliminary design and manufacturing process allows for precise customization without increasing intraoperative complexity, as all customization decisions are made in advance using the integrated bone density information

Inventive Principle:
Principle #10Preliminary action

4Productivity

If excessive force is applied during implantation, then implant seating is more efficient, but bone fracture risk increases

Engineering Contradiction:
Improveimplantation efficiencyVSAvoidbone fracture risk
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The system incorporates feedback by using measured bone mineral density values to inform implantation force requirements. The bone density information provides real-time guidance on appropriate impact forces, allowing the surgical team to adjust their technique to achieve efficient implant seating while staying within safe force limits determined by the patient's specific bone characteristics

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system changes the parameter of impact force based on bone density measurements. By adjusting the force parameter according to the measured bone mineral density, the system optimizes the balance between achieving proper implant seating efficiency and preventing bone fracture, with higher density bones allowing greater forces and lower density bones requiring more conservative forces

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the precision of prosthetic component fit and reduces the risk of bone fragmentation and fracture by accurately assessing and adapting to individual bone density, ensuring safer and more effective implantation procedures.

Implementation Method 1

obtaining two-dimensional x-ray images of a bone of the patient including the bone mineral density reference

Methodology Applied
Scientific EffectX-ray attenuation: X-Ray

Data Source

PatentUS12042229B2Patient-specific orthopedic implants and procedures using bone density
Publication Date: 2024.07.23 ZIMMER INC
  • US12042229B2 patent drawing
  • US12042229B2 patent drawing
  • US12042229B2 patent drawing

AI summary

A method of implanting a prosthetic component using bone density information comprises positioning a bone density reference proximate a patient, obtaining two-dimensional x-ray images of a bone of the patient including the bone density reference, determining a density of the bone from the bone density reference in the two-dimensional x-ray images, superimposing the density of the bone into a three-dimensional mean bone model to generate a patient-specific mean bone model, determining an interface between the bone and the prosthetic component based on bone density information of the patient-specific mean bone model, and implanting the prosthetic component in the bone at the interface. Determining the interface comprises evaluating bone density at the interface to place the prosthetic component, determining bone load threshold at the interface to avoid damaging the bone, and determining hardness for the prosthetic implant at the interface to avoid damaging the bone.