Externally Controlled Lights for Orthopedic Surgical Item Identification

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Solution Overview

Problem

Current surgical joint repair procedures face challenges in accurately positioning and sizing prosthetics due to the complexity of bone anatomy, which can lead to suboptimal surgical outcomes.

Innovation Solution

The use of mixed reality (MR)-based visualization systems for preoperative planning, intraoperative guidance, and postoperative analysis to support surgical joint repair procedures. This includes techniques for surgical planning, tracking, and education, utilizing MR to overlay virtual surgical plans onto real-time patient anatomy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional surgical instruments and 2D imaging are used for joint replacement procedures, then the surgical process is simple and quick to implement, but the positioning precision and customization of prosthetics are insufficient

Engineering Contradiction:
Improvepositioning precisionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent creates virtual copies of the patient's bone anatomy through 3D modeling from medical imaging data. These digital twins allow surgeons to plan and visualize the surgery beforehand, achieving precise positioning without adding physical complexity to the surgical environment. The virtual models can be manipulated and measured accurately to determine optimal prosthetic placement.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent transitions from traditional 2D X-ray and CT images to immersive 3D virtual reality environments. This dimensional upgrade allows surgeons to view bone anatomy from any angle, measure distances and angles more accurately, and visualize prosthetic placement in three dimensions, significantly improving positioning precision while the virtual environment handles the computational complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Manufacturing precision

If custom 3D printed surgical guides and patient-specific implants are manufactured, then the customization and fit are improved, but the manufacturing time and cost increase

Engineering Contradiction:
Improvecustomization precisionVSAvoidmanufacturing time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The patent performs all surgical planning, 3D modeling, and guide design in the virtual environment before the actual surgery. By completing these preparatory actions beforehand, the physical surgery can proceed quickly with pre-fabricated guides and implants that are already optimized for the patient's anatomy, reducing both manufacturing time and surgical time.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent allows dynamic adjustment of surgical parameters in the virtual environment, such as drill hole angles, depths, and positions, as well as prosthetic sizing and orientation. These parameter optimizations are calculated computationally and then implemented with physical guides and implants, achieving high customization precision without proportionally increasing manufacturing time.

Inventive Principle:
Principle #35Parameter changes

3Loss of information

If virtual reality headsets and haptic feedback devices are used during surgery, then the surgical guidance and visualization are enhanced, but the ease of operation and workflow efficiency decrease

Engineering Contradiction:
Improveinformation completenessVSAvoidworkflow efficiency
Core Design Contradiction:
Loss of informationVSEase of operation

Solution Approach 1:

The patent merges multiple information sources (X-ray, CT, MRI, intraoperative camera feeds, navigation data) into a single unified virtual reality display. This consolidation provides complete surgical information in one immersive view, eliminating the need for surgeons to switch between multiple screens and devices, thereby enhancing information completeness while maintaining workflow efficiency through intuitive interaction.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS12347545B2Automated instrument or component assistance using externally controlled light sources in orthopedic surgical procedures
Publication Date: 2025.07.01 HOWMEDICA OSTEONICS CORP
  • US12347545B2 patent drawing
  • US12347545B2 patent drawing
  • US12347545B2 patent drawing

AI summary

An example device includes a surgical item for use in a surgical procedure; and a light on or within the surgical item. In this example, the light is controllable by an external device so as to identify the surgical item for use in the surgical procedure.