Orthopedic Implant Locking Sleeve for Spinal Stability

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Solution Overview

Problem

Existing orthopedic devices for connecting implants to bone tissues are not user-friendly or efficient in operation, lacking in providing effective support and stability during surgical procedures.

Innovation Solution

The development of an orthopedic device comprising a connector, sleeve mechanism, and locking mechanism that securely attaches an implant to a support member, allowing for adjustable positioning and secure locking to prevent relative movement, utilizing a combination of cylindrical and oblong holes, threaded sleeves, and break-off nuts for enhanced stability and ease of use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If existing orthopedic devices are used to connect implants to bone tissues, then the basic connection function is provided, but the ease of use and operational efficiency are insufficient

Engineering Contradiction:
Improveease of useVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The device is divided into distinct functional modules: a connector with cylindrical and oblong holes, a support member with corresponding features, a sleeve mechanism for adjustment, and a locking mechanism for fixation. This segmentation allows each component to perform its specific function independently, making the overall device easier to operate while maintaining manageable complexity through modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sleeve is inserted into the oblong hole of the connector, and the locking mechanism engages with both the sleeve and connector. This nested arrangement allows compact storage and assembly while enabling sequential operation during surgery - first inserting the sleeve for positioning, then engaging the lock for fixation, improving ease of operation without requiring complex external tools.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If existing orthopedic devices are used to connect implants to bone tissues, then connection is provided, but stability and security during surgical procedures are insufficient

Engineering Contradiction:
ImprovestabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The connector is pre-designed with both cylindrical and oblong holes, and the support member is pre-configured with corresponding cylindrical features. This preliminary preparation allows the surgeon to simply insert and lock the components during surgery without requiring complex alignment procedures, enhancing stability while keeping the surgical procedure simple.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The locking mechanism is designed to engage automatically with the sleeve and connector components once positioned, providing self-securing functionality. The break-off nut portion allows the locking mechanism to remain attached to the stable construct after surgery, eliminating the need for additional securing steps and ensuring ongoing stability without adding operational complexity.

Inventive Principle:
Principle #25Self-service

3Measurement precision

If adjustable positioning is implemented in the orthopedic device, then precision and adaptability are improved, but the device complexity increases

Engineering Contradiction:
Improveprecise adjustmentVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The connector features an asymmetric design with both cylindrical and oblong holes in specific orientations, while the support member has corresponding asymmetric features. This asymmetric configuration enables precise angular and positional adjustment of the support member relative to the connector, allowing accurate positioning for correcting deformities or injuries without requiring complex adjustment mechanisms.

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentUS8128665B2Orthopedic implant apparatus
Publication Date: 2012.03.06 WARSAW ORTHOPEDIC INC
  • US8128665B2 patent drawing
  • US8128665B2 patent drawing
  • US8128665B2 patent drawing

AI summary

Apparatuses are disclosed for use in orthopedic surgery, for example for procedures in which a support member is connected to the spine. A connector member for connecting to an orthopedic implant and a support member is provided. A sleeve fits around the implant, and a locking member or mechanism connects to the sleeve. Locking causes a part of the sleeve to press the support against the connector, and causes a part of the sleeve to compress around the implant, so that the implant and support are substantially inhibited or prevented from moving with respect to each other.