Patient-Specific Orthopedic Surgical Guide for Fluoroscopy-Free Alignment

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Solution Overview

Problem

Current surgical procedures for total joint replacement, such as ankle surgery, rely heavily on intra-operative fluoroscopy for alignment, which increases procedure length and exposes patients to ionizing radiation, posing health risks and inefficiencies.

Innovation Solution

The development of custom, patient-specific surgical guides and instruments created using CT or MRI scans, allowing for precise alignment and resection without the need for fluoroscopy, by utilizing conformal bone engaging surfaces and modular components for secure fitting and alignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If intra-operative fluoroscopy is used to check alignment of intramedullary cavities, then alignment accuracy is improved, but surgery time increases and patient exposure to ionizing radiation increases

Engineering Contradiction:
Improvealignment accuracyVSAvoidsurgery time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

Patient-specific surgical guides are manufactured before surgery based on pre-operative imaging (CT or MRI scans). These guides incorporate alignment features and bone resection surfaces that are customized to the patient's anatomy, allowing precise alignment to be established before the surgical procedure begins, eliminating the need for intra-operative fluoroscopy checks

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If intra-operative fluoroscopy is used to check alignment of intramedullary cavities, then alignment accuracy is improved, but patient exposure to ionizing radiation increases

Engineering Contradiction:
Improvealignment accuracyVSAvoidionizing radiation exposure
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

Pre-operative imaging and custom guide manufacturing are performed before surgery, establishing the alignment plan in advance. The patient-specific guides incorporate this pre-planned alignment information physically, allowing the surgeon to achieve accurate alignment without exposing the patient to ionizing radiation during the surgical procedure

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention replaces the radiographic measurement system (fluoroscopy) with a mechanical guidance system (patient-specific surgical guides). The guides use physical geometric constraints and conformal bone engagement to ensure accurate alignment through mechanical means rather than radiographic visualization

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Device complexity

If standard surgical guides are used, then device simplicity is maintained, but manufacturing precision and patient-specific alignment are reduced

Engineering Contradiction:
Improveguide structure simplicityVSAvoidpatient-specific alignment precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The surgical guides are customized for each patient's specific anatomy and surgical requirements. Each guide incorporates local geometric features that conform to the patient's unique bone surfaces and alignment needs, ensuring precise fit and orientation specific to that patient's anatomy rather than using a one-size-fits-all approach

Inventive Principle:
Principle #3Local quality

Data Source

PatentEP2704648B1Orthopedic surgical guide
Publication Date: 2016.06.22 MICROPORT ORTHOPEDICS HLDG INC
  • EP2704648B1 patent drawingFigure 1
  • EP2704648B1 patent drawingFigure 2A~2B
  • EP2704648B1 patent drawingFigure 3

AI summary

A surgical device includes an elongate body (1002) extending from a proximal end (1006) to a distal end (1004). The distal end of the elongate body defines a notch (1018) sized and configured to receive a reamer (66). A coupling assembly ((1154) is supported by the elongate body and includes a reamer guide body (1054) disposed at the distal end of the elongate body. The reamer guide body configured to move between a first position and a second position in which the reaming guide body extends at least partially across the notch. A locking assembly (1122) is supported by the elongate body and is configured to releasably engage the coupling assembly to maintain the reamer guide body in the second position.