Load-Detecting Orthosis Weighted Sum Threshold Warning

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Solution Overview

Problem

Existing load-sensing orthoses are either expensive, prone to false alarms, or require frequent battery changes, and lack efficient long-term operation without recharging, while also failing to provide accurate warnings and detailed load analysis.

Innovation Solution

A load-detecting orthosis with sensor elements in pressure zones and signal-evaluating electronics that weight characteristic values to generate information signals only when total load exceeds specified thresholds, using multiple weightings to differentiate between critical and non-critical loads, and providing adjustable warning thresholds and decay mechanisms for cumulative load evaluation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple pressure sensors are used to improve measurement precision, then the device becomes more expensive and complex

Engineering Contradiction:
Improveload detection precisionVSAvoidsensor system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The foot sole is divided into multiple pressure zones (heel, midfoot, forefoot, toes) with sensor elements distributed throughout. This segmentation allows the system to capture spatial load distribution patterns using a manageable number of sensors rather than requiring uniform high-density coverage, thereby reducing overall device complexity while maintaining measurement precision.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the foot sole are assigned different sensor densities based on their functional importance for load detection. High-load areas like the heel and forefoot receive more sensor elements, while lower-load areas have fewer sensors. This non-uniform distribution optimizes measurement precision for critical zones without unnecessarily increasing complexity throughout the entire sensor array.

Inventive Principle:
Principle #3Local quality

2Reliability

If continuous monitoring is implemented to detect all load events, then false alarms increase due to transient loads

Engineering Contradiction:
Improvewarning accuracyVSAvoidfalse alarm rate
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The system performs preliminary evaluation of individual load events by analyzing their magnitude, duration, and pattern before generating warnings. Transient loads that exceed thresholds briefly are pre-filtered out through pattern recognition algorithms that compare current loads against historical data and expected gait patterns, preventing false alarms before they are generated.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The warning threshold is made dynamic rather than static, adapting to the user's gait cycle, activity level, and historical load patterns. The system adjusts threshold sensitivity in real-time based on whether the user is walking, running, or standing, and modifies threshold criteria based on the duration and repetition of load events, thereby reducing false alarms during normal activity variations.

Inventive Principle:
Principle #15Dynamics

3Reliability

If frequent threshold checks are performed to detect overload, then energy consumption increases

Engineering Contradiction:
Improveoverload detection accuracyVSAvoidbattery consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

Instead of continuously monitoring at maximum sampling rates, the system employs periodic sampling at reduced rates during normal activity. The sampling frequency is dynamically adjusted based on detected gait phase and load characteristics, performing detailed threshold checks only at critical moments (e.g., heel strike, toe-off) rather than continuously, thereby reducing energy consumption while maintaining detection accuracy.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system performs preliminary signal processing and feature extraction (such as calculating load magnitude, duration, and rate of change) before executing full threshold evaluation. This preliminary action filters out obviously non-critical events early in the processing chain, reducing the number of expensive full threshold checks required and thereby lowering overall energy consumption.

Inventive Principle:
Principle #10Preliminary action

4Loss of information

If detailed load analysis is provided to improve feedback accuracy, then device complexity increases

Engineering Contradiction:
Improveload information completenessVSAvoidsignal processing complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The complex load signal is segmented into distinct gait phases (heel strike, midstance, forefoot, toe-off) and load characteristics (magnitude, duration, rate of change, impulse). This segmentation allows the system to provide detailed analytical feedback about specific phases and characteristics without processing the entire complex signal at once, reducing computational complexity while maintaining information completeness.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system extracts and highlights only the most relevant load characteristics and gait phase information for feedback to the user, such as peak load magnitude, time to peak, and phase-specific load patterns. By taking out and presenting only the essential information rather than all raw data, the system provides detailed analysis without overwhelming the user or requiring complex processing of every data point.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The orthosis provides reliable warnings of harmful loading conditions while minimizing false alarms, enabling long-term operation without battery changes and offering detailed load analysis for improved patient feedback and rehabilitation outcomes.

Implementation Method 1

a sensor (2) generating sensor signals, comprising sensor elements (2a, 2b, 2c) in pressure zones (I, II)

Methodology Applied
Scientific EffectPressure sensing: Pressure Increase

Data Source

PatentEP3866688B1Load-detecting orthesis
Publication Date: 2023.08.09 GOLEX AG
  • EP3866688B1 patent drawingFigure 1~4
  • EP3866688B1 patent drawingFigure 5a~5c

AI summary

The invention relates to a load-detecting orthesis comprising a sensor, which generates sensor signals and which has sensor elements in pressure zones, and comprising a sensor signal-analyzing electronic system for same, said system being designed to indicate critical loads. The sensor signal-analyzing electronic system is designed to ascertain characteristic values for pressure load events detected by means of the sensor elements at least in pressure zones, to form a sum value for which the characteristic values are taken into account in a weighted manner according to the magnitude such that at least three different weights are used, and to generate an indication signal if the sum value exceeds a specified magnitude.