Oscillating Mirror Amplitude Control via Duty Ratio Adjustment

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Solution Overview

Problem

Existing optical scanning devices struggle to finely adjust the oscillation amplitude of oscillating mirrors due to limitations in changing the amplification factor of amplifier circuits, leading to fluctuations in scan width and print quality.

Innovation Solution

An optical scanning device with an oscillating mirror that adjusts its oscillation amplitude by changing the duty ratio of the driving signal applied to the mirror's electrodes, allowing for more precise control of the oscillation amplitude.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the amplification factor of the amplifier circuit is changed to adjust oscillation amplitude, then the oscillation amplitude can be adjusted, but the adjustment precision is insufficient and cannot be finely controlled

Engineering Contradiction:
Improveoscillation amplitude adjustment precisionVSAvoidcircuit adjustment complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent changes the parameter being adjusted from amplification factor to duty ratio of the driving signal. By varying the duty ratio (the proportion of time the signal is high vs low in a periodic waveform), the oscillation amplitude can be precisely controlled without modifying circuit components like feedback resistors, thereby achieving fine adjustment capability while maintaining simple circuit structure

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the electrical circuit adjustment mechanism (changing amplification factor via resistor values) with a signal waveform control mechanism (changing duty ratio). This substitution allows for digital or software-based control of oscillation amplitude, providing finer resolution and easier adjustment compared to physical circuit modifications

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If the driving frequency is set near the resonance frequency to utilize resonance phenomenon, then the oscillation efficiency is improved, but the oscillation amplitude fluctuates significantly with slight changes in driving signal level

Engineering Contradiction:
Improveoscillation efficiencyVSAvoidoscillation amplitude stability
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The patent utilizes periodic driving signals with variable duty ratios to control the oscillating mirror. By adjusting the duty ratio of the periodic driving signal, the system can maintain stable oscillation amplitude even when operating near resonance frequency, because the average energy input can be precisely controlled through duty ratio adjustment rather than amplitude changes that cause resonance fluctuations

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent introduces dynamic control of the driving signal characteristics (duty ratio) to adapt to resonance conditions. This dynamic adjustment allows the system to optimize oscillation efficiency while compensating for amplitude fluctuations, maintaining stability despite operating near the resonance frequency where the system is naturally sensitive to parameter changes

Inventive Principle:
Principle #15Dynamics

3Stability of the object's composition

If feedback control is used to maintain constant oscillation amplitude, then the scan width stability is improved, but the system complexity increases due to additional optical sensors and control circuits

Engineering Contradiction:
Improvescan width stabilityVSAvoidcontrol system complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent enables the oscillating mirror system to self-regulate its oscillation amplitude through direct control of the driving signal duty ratio. By monitoring the actual oscillation characteristics and adjusting the duty ratio accordingly, the system achieves stable scan width without requiring external optical sensors or complex feedback control circuits, allowing the system to serve itself in maintaining stability

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables finer adjustments to the oscillation amplitude, stabilizing the scan width and maintaining high print quality by leveraging the duty ratio adjustments, which is more precise than altering the amplification factor.

Implementation Method 1

a driving unit that applies a wave-like driving signal to the pair of electrodes so as to oscillate the mirror oscillator by an electrostatic force corresponding to the driving signal

Methodology Applied
Scientific EffectElectrostatic force: Electrostatics

Implementation Method 2

When a laser beam is applied from a light source on the oscillating mirror oscillator, the laser beam reflected by the oscillating mirror is periodically scanned over a photosensitive member

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS7542191B2Optical scanning device, printing apparatus, and method for adjusting oscillation amplitude of oscillating mirror
Publication Date: 2009.06.02 BROTHER KOGYO KK
  • US7542191B2 patent drawing
  • US7542191B2 patent drawing
  • US7542191B2 patent drawing

AI summary

An optical scanning device is provided. The optical scanning device includes an oscillating mirror which has a pair of electrodes and a mirror oscillator, and which deflects a light beam; a driving unit which applies a wave-like driving signal to the pair of electrodes so as to oscillate the mirror oscillator by an electrostatic force corresponding to the driving signal; and an adjusting unit which changes a duty ratio of the driving signal to adjust an oscillation amplitude of the oscillating mirror.