Oscillating Nozzle Using Progressing Cavity Motor
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Solution Overview
Problem
Current spray nozzles lack a consistent and reliable design to provide non-rotary spray patterns, particularly linear patterns, which are essential for applications like hydroexcavation.
Innovation Solution
An oscillating spray nozzle utilizing a progressing cavity displacement motor with a rotor and stator configuration, allowing for varied spray patterns and controlled oscillation speed by adjusting the lobe and cavity arrangements, enabling the creation of linear and other geometric spray patterns.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If a progressing cavity displacement motor is used to drive the nozzle, then non-rotary spray patterns such as linear patterns can be provided, but the device complexity increases
Solution Approach 1:
The patent employs a progressing cavity displacement motor that uses fluid pressure differentials to drive the rotor. The motor converts fluid flow energy into mechanical motion through the interaction between the rotor lobes and stator cavities, eliminating the need for external power sources or complex mechanical drive systems. This hydraulic actuation method achieves versatile spray patterns while keeping the overall device relatively simple.
Solution Approach 2:
The progressing cavity motor design allows a single device to generate multiple spray patterns by varying the rotor and stator configurations. The same basic motor structure can produce linear, fan, cone, and other spray patterns through different lobe/cavity arrangements, making the system multi-functional without requiring separate mechanisms for each spray pattern type.
2Adaptability or versatility
If the rotor and stator configurations are varied to create different spray patterns, then spray pattern customization is improved, but the manufacturing complexity increases
Solution Approach 1:
The motor is divided into discrete, modular components - the rotor with its lobes and the stator with its cavities. Each component can be manufactured separately using standard molding or machining processes, then assembled together. This segmentation allows for easy customization of spray patterns by simply changing the rotor/stator configurations without requiring complete redesign of the entire system.
Solution Approach 2:
The patent achieves different spray patterns by changing geometric parameters such as the number of rotor lobes, stator cavities, their relative positions, and dimensional proportions. These parameter variations can be implemented through standard manufacturing techniques like injection molding with different mold configurations or machining operations, making customization relatively straightforward without requiring complex fabrication processes.
3Speed
If the oscillation speed is controlled by varying flow conditions, then spray pattern speed control is improved, but the control precision may be reduced
Solution Approach 1:
The progressing cavity motor inherently provides feedback control through its fluid dynamic characteristics. The rotor position and speed are directly influenced by the pressure differentials created during the spray delivery process, which automatically adjusts the oscillation speed based on actual flow conditions. This self-regulating mechanism ensures consistent spray pattern speed without requiring external control systems or precise measurement feedback.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables reliable and consistent delivery of non-rotary spray patterns, such as linear patterns, tailored for specific applications like hydroexcavation and car washes, with customizable spray geometries and oscillation speeds.
Implementation Method 1
the rotor is caused to spin and oscillate within the stator member in direct response to fluid flow through the rotor that is introduced through the fluid inlet
Implementation Method 2
A bearing assembly can operably link the rotor to the spray nozzle such that the motion imparted to the rotor within the progressing cavity motor is transferred and translated to the spray nozzle
Data Source
AI summary
An oscillating spray nozzle and related methods for providing spray patterns in a variety of oscillating patterns by driving movement of the nozzle with a progressing cavity displacement motor. By varying the design of the progressing cavity displacement motor, a variety of spray pattern geometries can be generated and a speed of the nozzle as it travels through the spray pattern geometries can be controlled. The oscillating spray nozzle can include a housing enclosing a progressing cavity motor that is operably connected to a spray nozzle. The progressing cavity motor includes a rotor member that is caused to rotate and oscillate within a stator member. The rotor member is operably linked to the spray nozzle, whereby the movement of the rotor member is communicated to the spray nozzle.


