Oscillating Warning Device Using LED Array and Tilted Optics

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Mechanical warning devices on emergency vehicles are expensive and unreliable, requiring disassembly for adjustments to change light patterns, limiting their versatility and effectiveness.

Innovation Solution

A warning device using an array of light sources, reflectors, and lenses to create oscillating light patterns without mechanical mechanisms, employing LEDs and control electronics to individually control light spots and produce various patterns stored in memory for easy switching.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If mechanical mechanisms are used to produce oscillating light patterns, then oscillating light patterns can be generated, but the device becomes expensive and unreliable

Engineering Contradiction:
ImprovereliabilityVSAvoidmechanical components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces mechanical oscillating mechanisms with an array of light sources (LEDs) and electronic control systems. Each light source is independently controllable, allowing oscillating light patterns to be generated through electronic switching rather than mechanical movement. This eliminates mechanical components, improving reliability while reducing complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The warning device is divided into multiple independent light sources arranged in an array, where each light source can be controlled individually. This segmentation allows the system to generate various oscillating patterns through electronic control of discrete elements, replacing the need for a single mechanical oscillating mechanism.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If mechanical linkages are used to create oscillating light patterns, then different patterns can be produced, but adjustments require disassembly and service interruption

Engineering Contradiction:
Improvelight pattern adjustmentVSAvoidservice interruption
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The system uses electronically controllable light sources where each element can be independently activated or deactivated. Different oscillating light patterns are achieved by programming different sequences of light source activation, allowing instantaneous pattern changes without any physical adjustment or disassembly of the device.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the operational parameters of the light sources (on/off states, timing sequences, intensity) to generate different oscillating patterns. By modifying the control signals sent to each light source in the array, various warning patterns can be produced instantly without any mechanical adjustment or service interruption.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If mechanical mechanisms are used for oscillating motion, then light patterns can be generated, but the device becomes expensive

Engineering Contradiction:
Improvecost-effectivenessVSAvoidmechanical mechanisms
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent uses multiple inexpensive light-emitting diodes (LEDs) arranged in an array instead of a single expensive mechanical oscillating mechanism. Each LED is a low-cost component with long operational life, and their collective arrangement achieves the oscillating light pattern function more cost-effectively than mechanical alternatives.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides reliable, adjustable, and cost-effective oscillating light patterns without mechanical components, enabling multiple patterns to be easily selected and implemented without service interruption, enhancing operational flexibility and reducing maintenance costs.

Implementation Method 1

each of the plurality of reflectors and the plurality of lenses is tilted along a principal axis to collimate light and to direct the light from one of the plurality of lights to one of a plurality of far field light spots

Methodology Applied
Scientific EffectCollimation: Lens

Data Source

PatentUS11137128B2Warning devices with oscillating light patterns
Publication Date: 2021.10.05 FEDERAL SIGNAL CORPORATION
  • US11137128B2 patent drawing
  • US11137128B2 patent drawing
  • US11137128B2 patent drawing

AI summary

A warning device. In some embodiments, the warning device can include: a plurality of light sources forming an array; a plurality of reflectors, with at least one reflector being associated with each of the plurality of lights; and a plurality of lenses, with at least one lens being associated with each of the plurality of lights. In some examples, each of the plurality of reflectors and the plurality of lenses is tilted along a principal axis to collimate light and to direct the light from one of the plurality of lights to one of a plurality of far field light spots.