Oscillation Sensor Calibration with Variable-Frequency PWM

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Solution Overview

Problem

Oscillation sensors face challenges in calibration due to the introduction of low-frequency harmonics from pulse width modulation, which degrade the signal-to-noise ratio and make it difficult to eliminate these harmonics effectively.

Innovation Solution

The oscillation sensor employs a calibration unit that provides a modulated calibration control signal with an irregularly varying cycle frequency, reducing the modulation effect by ensuring no predominant frequency is introduced into the amplitude signal, thereby improving the signal-to-noise ratio.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If pulse width modulation is used to control the calibration element, then electronic calibration is enabled, but low frequency harmonics are injected into the circuitry degrading the signal-to-noise ratio

Engineering Contradiction:
Improveelectronic calibration capabilityVSAvoidsignal-to-noise ratio
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent applies dynamics by making the PWM cycle frequency variable rather than fixed. The calibration unit varies the cycle frequency of the PWM signal dynamically, which prevents the injection of consistent low frequency harmonics at a single frequency, thereby improving the signal-to-noise ratio while maintaining electronic calibration capability

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of PWM cycle frequency from a fixed value to a variable parameter that can be adjusted by the calibration unit. By changing this parameter, the system maintains the benefits of PWM-based electronic calibration while avoiding the degradation of signal-to-noise ratio that occurs with fixed frequency PWM

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If a fixed duty cycle PWM signal is used for calibration, then the calibration point is stable, but specific frequency harmonics are consistently introduced that are difficult to filter

Engineering Contradiction:
Improvecalibration point stabilityVSAvoidfrequency-specific harmonics
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The system maintains calibration stability through controlled dynamics by varying the PWM cycle frequency in a controlled manner. The calibration unit adjusts the cycle frequency to different values at different times, which prevents consistent harmonic injection while still allowing the system to maintain stable calibration points through the varying frequency approach

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly enhances the signal-to-noise ratio by randomizing the energy injection variation, preventing specific frequency overlays and reducing amplitude modulation, leading to improved sensor performance.

Implementation Method 1

an oscillator comprising a resonance circuit for providing an oscillation signal

Methodology Applied
Scientific EffectElectromagnetic resonance: Resonance

Implementation Method 2

the sensing coil produces an alternating magnetic field

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

a gain stage configured to feedback to the resonance circuit to inject energy for excitation of the resonance circuit to maintain oscillation

Methodology Applied
Scientific EffectFeedback amplification: Feedback

Implementation Method 4

the presence of an object in the sensing range leads to a decrease of a quality factor of the resonance circuit caused by an energy loss due to the production of eddy currents in the object

Methodology Applied
Scientific EffectEddy currents: Eddy Currents

Data Source

PatentUS11101797B2Oscillation sensor with calibration unit and measurement device
Publication Date: 2021.08.24 PEPPERL & FUCHS SE
  • US11101797B2 patent drawing
  • US11101797B2 patent drawing
  • US11101797B2 patent drawing

AI summary

The present invention relates to an oscillating sensor for a measurement device comprising:an oscillator comprisinga resonance circuit for providing an oscillation signal;a gain stage configured to feedback to the resonance circuit to inject energy for excitation of the resonance circuit to maintain oscillation;at least one calibration element to adjust the open loop gain of the oscillator;a calibration unit to provide a modulated calibration control signal to selectively adjust an electrical measure of the at least one calibration element based on at least one predetermined duty cycle,wherein the modulated calibration control signal has an irregularly time-varying cycle frequency.