Oscillator Frequency Testing for Stuck Moving Elements

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Solution Overview

Problem

Apparatus comprising moving elements that become stuck or limited in their movement between extreme positions, preventing them from functioning correctly, necessitates an effective testing method to diagnose and address such issues.

Innovation Solution

A method involving stabilization and latching control commands to maintain moving elements in static or extreme positions, measuring oscillator output frequencies to determine the state of operational subunits, and using electrical coupling setups to assess capacitances and detect defects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If moving elements are operated continuously between extreme positions, then productivity is maintained, but reliability deteriorates due to elements becoming stuck or limited in movement

Engineering Contradiction:
Improvecontinuous operation capabilityVSAvoidmovement functionality
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies preliminary action by implementing a testing phase before normal operation begins. The method tests each moving element to verify it can reach both extreme positions and detect potential defects in advance, preventing stuck elements from affecting productivity during continuous operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements feedback by using an oscillator whose frequency changes based on the position of moving elements. The oscillator provides real-time feedback about element status, allowing the system to detect when elements are stuck or limited in their movement and take corrective action.

Inventive Principle:
Principle #23Feedback

2Ease of operation

If standard controlling commands are used to move elements, then ease of operation is maintained, but reliability deteriorates when elements become stuck or limited in movement

Engineering Contradiction:
Improvecontrol simplicityVSAvoidmotion control accuracy
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent uses feedback from the oscillator frequency to monitor whether moving elements respond correctly to control commands. When an element becomes stuck or limited, the oscillator frequency changes, providing feedback that indicates the element is not responding as expected, allowing the system to detect reliability issues while maintaining simple control operations.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent implements self-service by having the moving elements themselves provide information about their status through the oscillator frequency changes. The elements essentially test themselves by their physical position affecting the oscillator, eliminating the need for separate complex monitoring systems.

Inventive Principle:
Principle #25Self-service

3Reliability

If testing of moving elements is implemented, then reliability is improved through defect detection, but device complexity increases due to additional testing mechanisms

Engineering Contradiction:
Improvedefect detection capabilityVSAvoidtesting system structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies universality by making the oscillator serve multiple functions: it acts as both a timing signal generator for the system and a sensing mechanism for detecting moving element positions and potential defects. This multi-functionality reduces the need for separate dedicated testing hardware.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent implements self-service by using the moving elements' own physical positions to modulate the oscillator frequency. The elements essentially test themselves through their impact on the oscillator, eliminating the need for separate complex monitoring systems and reducing overall device complexity.

Inventive Principle:
Principle #25Self-service

4Measurement precision

If oscillator frequency measurement is used to determine element state, then measurement precision is improved, but device complexity increases due to electrical coupling requirements

Engineering Contradiction:
Improveposition detection accuracyVSAvoidelectrical coupling setup
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent implements self-service by having the moving elements themselves affect the oscillator frequency through their physical positions changing the electrical coupling. The elements provide their own position information directly to the oscillator, eliminating the need for separate complex measurement systems.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent uses the oscillator as an intermediary that translates the physical position of moving elements into frequency changes. This intermediary approach allows precise position detection without requiring direct complex measurement systems, as the oscillator mediates between the mechanical position and the electrical measurement.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method allows for accurate diagnosis of defects and position determination of moving elements, ensuring proper functioning and maintenance of apparatus with moving elements.

Implementation Method 1

an electrical coupling setup which causes the output frequency of the oscillator to depend on positions of a plurality of moving elements

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS9654890B2System and method for testing
Publication Date: 2017.05.16 AUDIO PIXELS
  • US9654890B2 patent drawing
  • US9654890B2 patent drawing
  • US9654890B2 patent drawing

AI summary

The present disclosure provides a method for testing an apparatus which comprises a set of operational subunits each comprising a moving element, wherein the moving elements move between respective first and second extreme positions, the method comprising: transferring to the apparatus stabilization control commands; transferring to the apparatus first latching-commands for latching to the first extreme position a candidate moving element which is a moving element of a candidate operational subunit; when the first latching control commands are in effect, measuring a first output frequency of an oscillator whose output is coupled to the candidate operational subunit in an electrical coupling setup which causes the output frequency of the oscillator to depend on positions of a plurality of moving elements which comprises the candidate moving element; and based on the first output frequency determining a state of the candidate operational subunit.