Osmotic Engine Carbon Capture Process

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Solution Overview

Problem

Current methods for reducing carbon dioxide emissions are inefficient, requiring complex equipment, high energy consumption, and often do not yield usable products, making them costly and ineffective for carbon capture and storage.

Innovation Solution

An integrated process that captures carbon dioxide to form a solution of ammonium carbonate, ammonium bicarbonate, or ammonium carbamate, which is then decomposed to generate energy and useful nitrogen compounds like ammonia and urea, using osmotic engines and low-grade heat under atmospheric pressure without high temperature equilibrium.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If compression and underground geological formation storage methods are used for CO2 disposal, then CO2 emissions are reduced, but the equipment complexity and implementation cost increase significantly

Engineering Contradiction:
ImproveCO2 emissionsVSAvoidequipment complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent converts the harmful CO2 emissions into useful products (urea, ammonium carbamate, ammonia) by using CO2 as a raw material in chemical synthesis processes. Instead of merely storing CO2, the system transforms it into valuable nitrogen compounds through reaction with ammonia, thereby eliminating the need for complex compression and geological storage infrastructure while simultaneously producing saleable products.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent employs parameter changes by utilizing low-grade heat and atmospheric pressure conditions for the decomposition and chemical reaction processes, rather than requiring high-pressure compression equipment. The process operates at near-ambient conditions, fundamentally changing the operational parameters from extreme to moderate, which eliminates complex equipment requirements.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If high temperature and pressure forward osmosis process is used for CO2 capture, then CO2 separation is achieved, but energy consumption increases vastly

Engineering Contradiction:
ImproveCO2 emissionsVSAvoidenergy consumption
Core Design Contradiction:
Object-affected harmful factorsVSUse of energy by moving object

Solution Approach 1:

The patent fundamentally changes the operational parameters from high temperature and pressure to low-grade heat and atmospheric pressure conditions. The chemical reactions proceed efficiently at near-ambient temperatures, eliminating the need for energy-intensive heating and pressurization systems while maintaining effective CO2 capture and conversion.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

Instead of using energy-intensive physical separation methods, the patent employs chemical conversion where CO2 reacts with ammonia to form useful products. This chemical pathway consumes minimal energy compared to physical separation methods, as the reaction is thermodynamically favorable under mild conditions.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Object-affected harmful factors

If conventional CO2 disposal methods are used, then CO2 is contained, but no usable or saleable products are generated

Engineering Contradiction:
ImproveCO2 emissionsVSAvoidusable product yield
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The patent transforms CO2 from a waste product requiring disposal into a valuable raw material for synthesizing saleable nitrogen compounds. The process produces urea, ammonium carbamate, and ammonia - all commercially valuable products - thereby converting the harmful CO2 emissions into economic assets while simultaneously addressing environmental concerns.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The system performs multiple functions simultaneously: it captures CO2, converts it to useful products, generates energy, and produces saleable nitrogen compounds. This multi-functionality eliminates the need for separate CO2 storage infrastructure while creating additional value streams from the same CO2 feedstock.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Object-affected harmful factors

If complex apparatuses are used for CO2 capture and storage, then CO2 disposal is achieved, but implementation cost increases

Engineering Contradiction:
ImproveCO2 emissionsVSAvoidimplementation cost
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The patent eliminates the need for expensive compression equipment, specialized storage facilities, and complex transport infrastructure by converting CO2 into products that can be generated and utilized on-site. The simple chemical reaction system replaces millions of dollars worth of specialized CO2 storage infrastructure with basic reaction vessels and separation equipment.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

By operating at atmospheric pressure and using low-grade heat, the patent eliminates the need for expensive high-pressure equipment, thick-walled vessels, and specialized safety systems required for high-pressure CO2 storage. The process uses conventional, readily available equipment operating under mild conditions, dramatically reducing capital and operational costs.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This process effectively reduces carbon dioxide emissions by generating energy and producing saleable nitrogen compounds, such as urea, while using less complex equipment and less energy compared to existing methods, making it more cost-effective and efficient.

Implementation Method 1

employing an osmotic engine comprising: (1) the formed solution of ammonium carbonate, ammonium bicarbonate, ammonium carbamate or mixture thereof as a draw solution and (2) a feed solution having a lower osmotic pressure than said draw solution to generate a gradient

Methodology Applied
Scientific EffectOsmotic pressure gradient: Osmotic Pressure

Implementation Method 2

The decomposing of the solution is further characterized by one or more of the following: (d) decomposing using low grade heat

Methodology Applied
Scientific EffectThermal decomposition: Decomposition (biological)

Implementation Method 3

decomposing in the presence of a semipermeable membrane, condensing, or a water soluble, solvent under suitable conditions to form substantially separated ammonia and carbon dioxide

Methodology Applied
Scientific EffectSemipermeable membrane separation: Semipermeable Membrane

Implementation Method 4

decomposing in the presence of a semipermeable membrane, condensing, or a water soluble, solvent under suitable conditions to form substantially separated ammonia and carbon dioxide

Methodology Applied
Scientific EffectCondensation: Condensation

Data Source

PatentUS10233089B2Integrated process for carbon capture and energy production
Publication Date: 2019.03.19 SOLVCOR TECHNOLOGIES LLC
  • US10233089B2 patent drawing
  • US10233089B2 patent drawing
  • US10233089B2 patent drawing

AI summary

The present invention pertains to new methods for generating energy and useful nitrogen compounds from captured carbon dioxide. It involves employing an osmotic engine, draw solution, and feed solution. An osmotic gradient between the solutions assists in generating energy and a solution of ammonium carbonate, ammonium bicarbonate or mixture thereof. This solution may be decomposed to form ammonia, carbon dioxide, a precipitate, or a mixture thereof.