Contoured Guides for Osteochondral Allograft Surface Matching

Solution Overview

Problem

Current osteochondral allograft instrumentation lacks precision in matching the complex contours of recipient and donor sites, leading to suboptimal surface matching and potential failure in joint reconstruction procedures.

Innovation Solution

Development of specialized guides, manufactured using manual or computer technology, that allow for precise matching of the articular surfaces of osteochondral allografts and recipient sites, enabling the use of guidepins for secure alignment and precise surface matching during surgical procedures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If free hand techniques are used to place guides during osteochondral allografting, then the surgical procedure is simple to perform, but the precision of surface matching between graft and recipient site is insufficient

Engineering Contradiction:
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent introduces contoured guides as intermediary devices that mediate between the surgeon and the complex task of surface matching. These guides replicate the articular surface geometry and serve as templates for preparing both the recipient site and donor graft, ensuring precise matching without requiring the surgeon to directly perform complex freehand contouring.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The contoured guides are prepared in advance to precisely match the specific articular surface geometry of each patient. By performing the complex measurement and contouring work beforehand, the actual surgical procedure is simplified while maintaining high precision. The guides are then used as ready-made templates during surgery.

Inventive Principle:
Principle #10Preliminary action

2Adaptability or versatility

If conventional cylindrical instrumentation is used to prepare osteochondral allografts, then the instrumentation is simple and standardized, but the ability to match complex contours of the cartilaginous surface is limited

Engineering Contradiction:
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Instead of using uniform cylindrical instruments, the patent employs contoured guides with locally varied geometries that specifically match the unique contour characteristics of each articular surface. Each guide has different surface profiles adapted to the specific region being treated, allowing precise matching of complex contours while maintaining standardized instrumentation approaches.

Inventive Principle:
Principle #3Local quality

3Reliability

If precise surface matching is achieved through specialized contoured guides, then the surgical outcome is improved, but the device complexity and manufacturing requirements increase

Engineering Contradiction:
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The contoured guides are created as precise copies or replicas of the patient's specific articular surface geometry. By capturing the actual surface contours and creating matching templates, the system ensures reliable surface matching. This copying approach can be achieved through various manufacturing methods including 3D scanning and additive manufacturing, which have become increasingly accessible.

Inventive Principle:
Principle #26Copying

Data Source

PatentUS8998918B2Device and method for allograft and tissue engineered osteochondral graft surface matching, preparation, and implantation
Publication Date: 2015.04.07
  • US8998918B2 patent drawing
  • US8998918B2 patent drawing
  • US8998918B2 patent drawing

AI summary

A device and technique for the preparation and implantation of osteochondral allografts for resurfacing of a human joint. The grafts are prepared to a uniform shell thickness using the described invention.